Narender Kumar
Bharuch
Summary
Expert in managing and directing inspection and production processes, focusing on resource optimization to enhance cost savings, quality, yields, and overall production efficiency. Proven track record of implementing strategies that drive significant improvements in operational performance. Committed to delivering high-quality results in challenging environments while fostering team collaboration and innovation.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Quality Manager
ISGEC HEAVY ENGINEERING (TITAN)
yamunanagar
11.2024 - Current
- Oversaw quality assurance processes across multiple production lines.
- Developed and implemented quality control standards and protocols.
- Conducted regular audits to ensure compliance with industry regulations.
- Collaborated with cross-functional teams to resolve quality issues.
- Monitored product performance and identified areas for improvement.
- Managed documentation of quality metrics and corrective actions.
- Facilitated root cause analysis for non-conformance incidents.
- Monitored product performance against customer specifications and standards, ensuring that all products met the required standards.
- Investigated customer complaints regarding product quality issues and developed strategies for resolution.
- Performed internal audits of production processes to identify areas of improvement and non-conformities.
- Developed and implemented quality management systems to ensure compliance with customer requirements.
- Provided leadership in developing best practices for continuous improvement initiatives across all departments.
- Reviewed standard operating procedures or quality assurance manuals to refine production processes or update for conformity to new regulations or policies.
- Maintained records related to product inspections, tests, calibrations and other quality control activities in accordance with applicable regulations.
- Collaborated with customers to develop quality control criteria for products based on customer needs and intended product applications.
- Ensured effective implementation of corrective actions to resolve any identified issues or discrepancies in a timely manner.
- Provided technical guidance on quality control activities to support efficient operations.
- Prepared reports summarizing findings from inspections, tests, investigations and other QA activities for senior management review.
- Monitored execution of testing activities, directing supervisors, inspectors, and floor workers according to testing specifications to gather accurate, useful data.
- Assisted with supplier evaluation activities including vendor selection based on criteria such as cost effectiveness, delivery times.
- Delegated work to staff, setting priorities and goals.
- Recruited and trained new employees to meet job requirements.
- Reviewed completed work to verify consistency, quality, and conformance.
Manager QC – Manufacturing. SPD (SPECIAL PRODUCT DIV. & PED ( PROCESS EQUIP.DIV)
WIL (Walchandnagar Industries Ltd)
WALCHANDNAGR BARAMATI PUNE
05.2023 - 11.2024
- Managed quality compliance and inspection control for manufacturing columns in IOCL Project Vadodara.
- Prepared Quality Assurance Plan according to job-specific requirements and client specifications.
- Developed procedures for Hydro Test, Pneumatic Test, PMI, Surface Preparation, and Painting per client specifications.
- Led team of engineers and inspectors to comprehend drawings, processes, inspection stages, and documentation systems.
- Coordinated with clients, vendors, suppliers, and contractors to meet specific job requirements.
- Monitored adherence to customer quality plans, work instructions, and process controls.
- Conducted various tests based on code standards and customer requirements.
- Investigated non-conformances in manufacturing processes and recommended corrective actions.
Lead Quality Surveyor BVIL – Project, Manufacturing Vendor Inspection & Expediting.
Bureau Veritas India Pvt Ltd
Bharuch
02.2021 - 05.2023
- Conducted comprehensive inspections of heavy fabrication equipment, including pressure vessels and heat exchangers.
- Led quality assurance for project 50,000 TPA CFM Chloromethane at Grasim Industries Ltd.
- Oversaw inspection processes for Dual Feed Cracker Block at Rajasthan Refinery Limited for HPCL.
- Managed quality evaluations for Terephthalic Acid Plant project at Para dip Refinery under IOCL.
- Facilitated vendor compliance checks for various projects involving reactors and pressure vessels.
- Reviewed and approved QAP/ITP to meet project specifications at vendor locations.
- Executed dimensional and NDT inspections of pressure vessels per client requirements.
- Issued Inspection Release Notes post-verification of manufacturer documentation and compliance.
Quality Lead Inspection -Mechanical- Dahej, Ankleshwar & Makarpura Vadodara, Area location for
MEHTA CONSULTANT (PUNE)
06.2020 - 01.2021
- Core Inspection & Expediting of fabrication job at manufacturer/ vendor Places.
- Leading the team with technical issue resolutions &Day to Day Operations Stage Inspection Monitoring.
- Review/approve of Quality related documents (QAP/ ITP), Welding related documents (WPS, PQR & WPQ) & Procedures, as per Drawing, ASME and Customer Specification
- Stage-wise Inspection & Final inspection of Equipment / Component and Pipe & Heavy fabrication as per codes & standards like ASME, API, ASTM, IS, AWS, B31.3 etc.
- Inspection of Hydro test & Holiday test as per customer specification.
- Inspection of Non-Destructive Testing like PT, MPT & UT and Review / Interpretation of RT Film.
- Inspection of Destructive testing like Tensile test, Bend test, Impact test, Hardness, etc. and Chemical test of material in the NABL Accredited Laboratory.
- Vendor Assessment for Material traceability and Manufacturing facility
- Follow all relevant QA/QC policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner.
QUALITY DY MANAGER
Nuberg Engineering Ltd –Jhagadia Bharuch (GUJARAT)
Bharuch
12.2018 - 02.2020
- Successfully fabricated heat exchangers, inspected by TPI, and dispatched to IOCL Barauni.
- Prime brine reactor fabricated, inspected by TPI, and sent to site for SOCIETE.
- Secondary brine reactor completed fabrication, underwent TPI inspection, and dispatched to SOCIETE.
- Fabricated three ion exchange columns, inspected, and dispatched to site.
- Scrubber vessel fabricated and dispatched to Aarti Industries Ltd.
- Brine polishing filter successfully fabricated, inspected, and sent to Middle East client RIYAD KASA.
- Managed BARC project involving in-cell and out-cell equipment for NRB Tarapur.
- Coordinated with TPI and BARC during inspections to ensure compliance with specifications.
- Reviewed completed work to verify consistency, quality, and conformance.
Dy. Manager (Production In charge and Shop QC Coordinator)
Furnace Fabrica India Ltd-Gandhi Dham (GUJARAT)
10.2013 - 12.2018
- Projects Handled and Executed:
- Successfully handled ASME AUDIT two times for renewal of U, U2, R, Stamp.
- Prill Tower of Having DIA 5.4 Meters and 8 MM THK. SS 304L of M/S YARA AB SWEDEN.
- Vent Gas Deduster Unit of SS304L M/S RIL IND. LTD.AIR SCRUBBER (SS 304L) Of M/S YARA AB SWEDEN.
- Self-supported tower of M/S RIL IND. LTD.
- Préc coat tank of M/S IFCO PARADEEP.
- Waste heat boiler of M/S BPCL.
- WHRB Boiler water wall Panna’s, Steam Drum, Economizer coil, Feed water tank and Deaerator, Pipe Spool
- Client -Jain Ion Energy Alberta Canada
- Cooling coil assembly of M/S HZL, Supply of Incinerator Vessels, Reduction Furnace Vessel and stack (Client: Europem India Pvt Ltd).
- Fabrication and testing of Acid Gas Incinerator Vessel, Vent Stack, AIR PREHEATER, ACID PREHEATER (Client: ZEECO India Ltd. End User: British Petroleum).
- Key Responsibilities:
- To attend Pre-Inspection Meetings and other meetings, as and when required.
- To visit manufacturers, suppliers as necessary to perform or witness the required inspections activity.
- To look at all Inspection related activities for subcontracted parts for Customers.
- Review & approval of Quality Assurance Plan for subcontracted parts.
- Preparation of Inspection Checklists for subcontracted parts.
- Ensuring effective shop management & discipline to ensure safe execution
- Establish, update and maintain manufacturing processes, including welding techniques for meeting quality requirement
- Coordination with QA/QC to get confirmation of Materials and welding Process for manufacturing and verifying the documents for quality checks.
- To ensure fabrication work complies with relevant Engineering Specifications while maintaining overall quality of job as per QAP, ensure on-time deliveries to customer while maintaining quality.
- Ensuring cost reduction by implementing new techniques and working on productivity improvements.
- Plan for smooth execution of production schedules at the shop floor within cost & time parameters
- Coordinate with different departments for ensuring accomplishment of daily, weekly and monthly schedule
- Assessing production resources and Identify shortage issues required for manufacturing.
Production Engineer SPD (Nuclear
Walchandnagar Industries Ltd- SPD
11.2011 - 10.2013
- Project Handled: CALANDRIA- (PHWR) of 700 Mwe
- CALANDRIA KAPP-3&4 Nuclear Powercorporation of India Ltd (NPCIL)
- CALANDRIA RAPP-8 Nuclear Powercorporation of India Ltd (NPCIL)
- Achievement: CALANDRIA KAPP-3 Successfully Dispatched to Site.
- Key Responsibilities:
- Leading a team of engineers in fabrication of heavy CALANDRIA (7866MM) DIA of 32 mm THK including of 122 Nozzles forging-MOC-SA240 GR 304L .
- Preparation of daily and weekly plans as per Master schedule.
- To control of all welding repairs & welding troubleshooting.
- Continuous monitoring of in-process & final production activities regarding Welding quality
- Safe execution of critical material handling of CALANDRIA.
- Ensuring the availability of production resources like welding consumables, distortion control fixtures, cooling arrangements, for fit up & welding of Nozzle
- Proactively monitor progress of all fabrication Works and alert management to areas of concern regarding delivery and schedule changes.
IED. Engineer (PED-Div.)
Indian sugar General Engineering Corporation (ISGEC)
11.2009 - 10.2011
- Time computation of all fabrication as well as welding activities as per Time standard in routing.
- Time study of manufacturing process & prepare the standard for Productivity Improvement.
- Estimation of job for sub-contracting & In House Piece meal rate calculation for job.
- Set and establish Time Standard for optimum Utilization of resources for costing of job.
Junior. Engineer (PED-Div.)
Indian sugar General Engineering Corporation (ISGEC)
07.2006 - 10.2009
- Supervised welding processes to ensure compliance with WPS standards and maintained weld quality.
- Assisted in the preparation of technical documentation and specifications.
- Conducted inspections to ensure compliance with industry standards and regulations.
- Supported project coordination by tracking timelines and deliverables effectively.
- Monitored in-process and final production activities to uphold fabrication fit-up and welding standards.
- Analyzed welding defects and implemented timely rectifications to control rework in production.
Education
BTECH - MECHANICAL ENGINEERING
VITS, RGPV University Bhopal
BHOPAL01.2024
Diploma In PRODUCTION ENGG. -
Govt. Polytechnic, Nilokheri. HARYANA
NILOKHERI01.2006
Senior Secondary -
Govt. Sr. Sec School, Kurukshetra Haryana
01.2002
Matriculation -
Arya High School, Kurukshetra Haryana
01.2000
Skills
- Operating system- Windows 98/XP, Window 10 & Window 11, Microsoft Office, M S Excel, Also Worked in SAP Production Module for Industrial Engineering
- Quality management
- Quality assurance planning
- Documentation control
- Vendor evaluation
- Inspection and testing
- Root cause analysis
- Team leadership
- Problem solving
- Attention to detail
- Collaborative teamwork
- Regulatory compliance
Certification
- Liquid Penetration Examination
- Magnetic Particle Examination
- Ultrasonic Examination
- Radiography Testing Examination
- Visual Testing Examination.
Languages
Hindi, English
Hobbies and Interests
Sahajyog Mediation. Listening Music. Playing Cricket.
Accomplishments
Achievement: CALANDRIA KAPP-3 Successfully Dispatched to Site.
Training
- Got 2 Weeks welding practical training, lectures on welding Technology, Role of supervisors, and safety training also 5S and team building at ISGEC Training Center Yamuna Nagar.
- Summer training as a part of college schedule in: One-Month Industrial Training at “BERI UDYOG PVT LIMITED” KARNAL
- Manufacturing of agriculture implements like as Hero cultivator etc.
SYNOPSIS
- A result oriented professional and highly motivated Mechanical Engineer with 19 years of experience in Manufacturing, QA (Quality Assurance)& QC Quality control.
- Inspection & Coordination of Heavy fabrication of pressure equipment’s such as Pressure Vessel, Heat Exchanger, Reactor, Column, Incinerator Vessel, Air Receiver, Vent Stack, Boiler drums and Economizer & Superheater Coil, Piping spools, Valves
- Familiar with materials Carbon Steel (CS)-P1, LAS &HAS (Alloy Steel) P-4, P-5C, SS (Stainless Steel) P8 and Inconel 625, Monel, Titanium SB 265 GR2, Hastalloy,
- Good welding knowledge and Familiar with all welding process such as SMAW, GTAW, MIG, FCAW, SAW, ESSC.
- Auditor & Lead Auditor ISO 9001 2015 (QMS) certification.
- Familiar with ASME Code –U stamp requirements such as ASME SEC VIII, ASME SEC II, ASME SEC V, and ASME SEC IX, ASME B31.3, ASME B31.1, B16.5,B16.9, TEMA
- ASNT LEVEL 2 IN - RT, MPT, LPT, UT, VT
Timeline
Quality Manager
ISGEC HEAVY ENGINEERING (TITAN)
11.2024 - Current
Manager QC – Manufacturing. SPD (SPECIAL PRODUCT DIV. & PED ( PROCESS EQUIP.DIV)
WIL (Walchandnagar Industries Ltd)
05.2023 - 11.2024
Lead Quality Surveyor BVIL – Project, Manufacturing Vendor Inspection & Expediting.
Bureau Veritas India Pvt Ltd
02.2021 - 05.2023
Quality Lead Inspection -Mechanical- Dahej, Ankleshwar & Makarpura Vadodara, Area location for
MEHTA CONSULTANT (PUNE)
06.2020 - 01.2021
QUALITY DY MANAGER
Nuberg Engineering Ltd –Jhagadia Bharuch (GUJARAT)
12.2018 - 02.2020
Dy. Manager (Production In charge and Shop QC Coordinator)
Furnace Fabrica India Ltd-Gandhi Dham (GUJARAT)
10.2013 - 12.2018
Production Engineer SPD (Nuclear
Walchandnagar Industries Ltd- SPD
11.2011 - 10.2013
IED. Engineer (PED-Div.)
Indian sugar General Engineering Corporation (ISGEC)
11.2009 - 10.2011
Junior. Engineer (PED-Div.)
Indian sugar General Engineering Corporation (ISGEC)
07.2006 - 10.2009
BTECH - MECHANICAL ENGINEERING
VITS, RGPV University Bhopal
Diploma In PRODUCTION ENGG. -
Govt. Polytechnic, Nilokheri. HARYANA
Senior Secondary -
Govt. Sr. Sec School, Kurukshetra Haryana
Matriculation -
Arya High School, Kurukshetra Haryana
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