Six Sigma Green Belt, Certified Internal Auditor for IATF16949, ISO9001:2015, ISO-14001, ISO-45001
Quality Management professional with 14 years’ experience in Plastic Injection, Blow & Rubber Molding, Paint Shop, Assembly, HVAC, Hose & Tube manufacturing.
Expert in TQM tools, ensuring product quality, reliability, and compliance with IATF 16949:2016 and customer-specific standards.
Skilled in New Product Development (NPD) with hands-on in APQP, PPAP, MSA, FMEA, SPC, CAPA.
Proficient in 7QC tools, Shainin techniques, and Root Cause Analysis to drive continuous improvement.
Adept at process optimization to enhance performance and reduce defects.
Strong leadership with focus on team development, training in Core Tools, Problem Solving & Communication.
Experienced in client interaction, global audits, and fostering a culture of quality and accountability.
Overview
14
14
years of professional experience
Work History
Manager-Quality & MR
Subros Limited
11.2024 - Current
Led Quality, Supplier Quality, and MR functions for HVAC systems, injection molded parts, hoses & tubes, and heat exchanger assemblies.
Oversaw a team of 62, driving IATF 16949 compliance, internal audits, KPIs, risk assessments, and quality improvements.
Managed supplier development, ECN/PCN, PPAP, process validations, and customer complaint resolutions using 8D, 5W2H, and 7QC tools.
Drove in-house quality improvements via data analysis, COPQ reduction, SPC, and continual improvement projects.
Conducted MRMs, customer audits, training, and implemented strategic plans aligned with business quality objectives.
Deputy Manager-Quality & MR
Tata Autocomp Systems Ltd.
08.2022 - 10.2024
Handled quality functions across Customer, Supplier, In-House, and NPD for injection molded & painted plastic products and assemblies.
Led a team of 42 in managing internal audits (IATF 16949), MRMs, document & record control, and system compliance.
Drove continuous improvements in product quality, process efficiency, and supplier performance.
Achieved runner-up at ACMA 8th Quality Circle Competition for excellence in quality initiatives.
Manager-Quality & MR
Stanley Engineered Fastening (I) Pvt. Ltd.
08.2021 - 07.2022
Managed Quality and MR functions for injection molded parts and assemblies, leading a team of 48.
Handled customer quality, in-house quality systems, and supplier quality assurance across the value chain.
Oversaw NPD quality, internal IATF 16949 audits, MRMs, and ensured effective document & record control.
Drove root cause analysis and continuous improvements across product, process, and supplier performance.
Assistant Manager-Quality & Quality System
Alpha Maier Pvt. Ltd.
06.2019 - 05.2021
Managed quality operations for injection moulded & painted plastic products and assemblies, leading a team of 22.
Responsible for customer quality, in-house & supplier quality, NPD quality, MRMs, and IATF 16949 internal audits.
Handled complete document and record control system and compliance with customer & system requirements.
Achievements: Maintained zero customer complaints for 1.5 years; led IATF 16949:2016 certification for the plant.
Assistant Manager-QA & Project
Miju Components Pvt. Ltd.
01.2015 - 05.2019
Oversaw QA and project functions for injection and compression moulded plastic & rubber products, leading a team of 48.
Accountable for customer, in-house & supplier quality, along with NPD quality and overall new product development.
Achievements:
Received Arjun Award for zero customer complaints over 3 months.
Successfully launched CN202RS project for MG Motors.
Led IATF 16949:2016 implementation and certification.
Boosted productivity by 32% through autonomous production initiatives.
Quality Executive-SQA
Mutual Industries Limited
01.2011 - 01.2015
Managed Supplier Quality Assurance for injection moulded plastic products, assembly, and paint shop, leading a team of 4.
Key responsibilities included supplier audits, development, selection, PPAP, and performance monitoring.
Instruments handled: Profile Projector, Surface Tester, Roundness Tester, venire calliper, micrometre, Height Gauge, Bore gauge and other Measuring instruments.
Education
B.Tech - Mechanical Engineering
G.G.S.I.P
01.2010
12th - PCM
UP Board
01.2003
10th - Science
UP Board
01.2001
Skills
Result Oriented
Problem Solving and Decision Making
Strategic Planning
Effective communication
Team Management
Adaptability and flexibility
Accomplishments
Quality circle runner up ACMA 8th Quality Circle Competition.
1.5 Years zero customer complaints.
IATF 16949:2016 implementation and Plant certification.
Arjun Award for Zero customer complaints for 3 months.
Successful launch of CN202RS projects for MG motors.
32% productivity increased by introducing the autonomous in production.
Personal Information
Date of Birth: 04/17/87
Timeline
Manager-Quality & MR
Subros Limited
11.2024 - Current
Deputy Manager-Quality & MR
Tata Autocomp Systems Ltd.
08.2022 - 10.2024
Manager-Quality & MR
Stanley Engineered Fastening (I) Pvt. Ltd.
08.2021 - 07.2022
Assistant Manager-Quality & Quality System
Alpha Maier Pvt. Ltd.
06.2019 - 05.2021
Assistant Manager-QA & Project
Miju Components Pvt. Ltd.
01.2015 - 05.2019
Quality Executive-SQA
Mutual Industries Limited
01.2011 - 01.2015
B.Tech - Mechanical Engineering
G.G.S.I.P
12th - PCM
UP Board
10th - Science
UP Board
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YOGESH KUMARYOGESH KUMAR
Head (Deputy Plant Head) at Subros LimitedHead (Deputy Plant Head) at Subros Limited