Summary
Overview
Work History
Education
Skills
Accomplishments
Trainings
Timeline
ResearchAssistant
NARESH GOSAVI

NARESH GOSAVI

Engineer
Pernem,Goa

Summary

A seasoned professional with over 17 years of experience in Production , Quality Assurance & Man Management . Currently associated with "Matter Motors Works Pvt Ltd" as Production Manager - Final Assembly Electric 2-Wheeler.

  • Adept in enhancing production process operations, optimizing resource utilization, escalating productivity and operational efficiency.
  • Effective in coordinating with various functions, implementing & maintaining the integrated management system.
  • Possess strong analytical, problem-solving, and interpersonal communication.
  • Successfully established EV scooter (VIDA) in Hero Moto Corp production line at Chittoor plant.
  • Knowledge of TPM, TPS, JIT, PFD & PFMEA, Control Plan, OEE, QMS, EMS, OHSAS, 5s, Kaizen, SAP, PLM, ERP.

Overview

17
17
years of professional experience

Work History

Production Manager

Matter Motor Works Pvt Ltd
Ahmedabad
09.2022 - Current

Responsibilities:

  • Establishing a new model and ensuring the accomplishment of production targets in accordance with the ramp-up plan.
  • Standardize production procedures, job roles, and quality assurance guidelines.
  • Creating job instructions and operational procedures for production lines.
  • Preparation, monitoring & control of consumable, rejection budget.
  • Ensure safe working environment.
  • Actively involved in the DAP for new machinery.
  • Taking an active role in finalizing plant layout for the final vehicle assembly in collaboration with the M.E Department.
  • Responsible for handling a team of 4 Managers & 60 Associates.

Soft Skills:

  • ERP - Enterprise Resource Planning.
  • Microsoft excels.
  • Microsoft PowerPoint.

Associate Production Manager

Hero Moto Corp Limited
Chittoor
09.2021 - 08.2022

Responsibilities:

  • Achieve production targets by optimum utilization of resources.
  • Launching of new models on production line like Scooter -Pleasure Model, EV-VIDA model.
  • Goal setting & monitoring of KPI, KAI for team.
  • Implement projects focused on monitoring and improving Overall Equipment Efficiency (OEE).
  • Ensure quality product delivery & adherence to QMS systems.
  • Manufacturing process reliability improvement by developing POKAYOKE systems in line.
  • Handle internal & external customer complaints by taking necessary corrective & preventive actions.
  • Preparation, monitoring & control of consumable, rejection budget.
  • Improve employee participation in kaizen activities.
  • Ensure a safe working environment by adherence to OHSAS & EMS systems.
  • Implementation of TPM activities online.
  • Responsible for handling a team of 4 Managers & 150 team members.

Soft Skills:

  • SAP -Systems Applications and Products.
  • PLM -Product Life Cycle Management.
  • Microsoft excels.
  • Microsoft PowerPoint.

Deputy Manager Production

Hero Moto Corp Limited
Haridwar
08.2011 - 08.2021

Responsibilities:

  • Achieve production targets by optimum utilization of resources.
  • Responsible for ensuring a seamless transition from BS-IV to BS-VI model in the assembly line
  • Accomplish all targets related to PQCDSM as outlined in the Key Performance Indicator (KPI) sheet.
  • Ensure quality product delivery & adherence to QMS systems.
  • Handle internal & external customer complaints by taking necessary corrective & preventive actions.
  • Preparation, monitoring & control of consumable, rejection budget.
  • Improve employee participation in kaizen activities.
  • Ensure a safe working environment & adherence to OHSAS & EMS systems.
  • Implement of TPM activities online.
  • Responsible for handling a team of 125 team members.

Soft Skills:

  • SAP -Systems Applications and Products.
  • PLM -Product Life Cycle Management.
  • Microsoft excels.
  • Microsoft PowerPoint

Assistant Manager

Denso Haryana
Manesar
07.2006 - 08.2011

Responsibilities:

  • Overseeing production of various products and implementing plans with a view to ensuring timely accomplishment of production targets.
  • Ensuring quality product delivery & adherence to QMS requirements.
  • Handling operations in production planning, manpower management, and up-time of equipment's.
  • Accumulating data related productivity, outgoing product's quality, and rejection trends.
  • Preparing job instructions, operation procedures for production lines.
  • Maintaining process capability of the process for critical characteristics.
  • Implementing TPS in assembly lines (Kanban System, Standardized Work, Line Balancing by time & motion study etc.)
  • Inducing efforts in enhancing Line Performance through Quality Circle and Line Performance Monitoring Activities for continuous improvement in the lines.
  • Responsible for handling a team of 4 engineers & 60 associates.

Soft Skills:

  • Microsoft excels.
  • Microsoft PowerPoint.

Education

Bachelor of Engineering - Mechanical Engineering

Goa Engineering College
Farmagudi Goa
06.2006

Higher Secondary -

Mushtifund Higher Secondary
Panaji Goa
03.2002

High School -

Mushtifund High School
Panaji Goa
03.2000

Skills

  • Production management & Manpower Planning
  • Knowledge of quality standards and health & safety regulations
  • Skilled in documentation management for QMS, EMS, OHSAS
  • Experienced in TPM implementation on production lines
  • Skilled in Budget preparation, Monitoring & control
  • Experienced in TPS implementation, kanban system
  • Experienced in reporting on key production parameters
  • Proficient in MS Excel, MS PowerPoint, and SAP
  • Outstanding communication ability
  • Excellent organizational and leaderships skills

Accomplishments

Matter Motor Works – Ahmedabad:

  • Prepared Process Flow Diagram (PFD) and Process Failure Mode and Effects Analysis (PFMEA) specifically for the electric two-wheeler.
  • Design changes implemented in EV Geared bike based on Proto built observations.

Hero Moto Corp ltd. – Chittoor:

  • Established Electric 2-wheeler VIDA on production line.
  • Established Scooter model - Pleasure on production line.
  • Successfully improved Quality Straight pass from 82 to 87%.
  • Production ramp up from 550 to 800 VPD

Hero Moto Corp ltd. – Haridwar:

  • Manpower reduction by line re-balancing at fuel tank sub assembly lines (2MP/Shift).
  • Line 4 ramped up from 0-1250 vehicles in 2 weeks' time.
  • Achieved 40% reduction in fuel tank rejection.
  • Kaizen implementation increased from 10 to 65 per month.
  • Reduction in breakdown losses in fuel tank leak testing machine by 77%.
  • Reduction in breakdown losses at Joint Conveyor by 25%.

Denso Haryana Pvt Ltd. – IMT Manesar:

  • Two times QC circle winner at Denso Haryana.
  • Achieved 10% reduction in lead time in Fuel Pump assembly at Denso.
  • Attained 20%Cost reduction by increasing electrode life at Denso.
  • Eliminated Air Leak NG problem in Fuel Pump Assembly line at Denso.
  • One manpower saving per shift by flexible line design in SIFS assembly line at Denso.
  • Eliminate Flow Rate NG problem in Fuel Pump line.

Trainings

Matter Motor Works – Ahmedabad:

  • ERP user training.

Hero Moto Corp ltd. – Chittoor:

  • PFMEA training at Hero Moto Corp ltd.

Hero Moto Corp ltd. – Haridwar:

  • Total Productive Maintenance (TPM) training at Hero Moto Corp ltd.
  • Seven QC Tools Training at Hero Moto Corp ltd.
  • Time study, MOST training at Hero Moto Corp ltd.
  • Integrated management system (QMS, EMS, OHSAS) training.
  • Behavior Based safety training.

Denso Haryana Pvt Ltd. – IMT Manesar:

  • TQM training at Denso, Japan.
  • Toyota Production System (TPS) training at DENSO.
  • Technical Training in Pneumatics & Sensors, PLC basic.
  • Total Industrial Engineering (TIE) training at DENSO.
  • SPC & MSA training by Quality growth services.

Timeline

Production Manager

Matter Motor Works Pvt Ltd
09.2022 - Current

Associate Production Manager

Hero Moto Corp Limited
09.2021 - 08.2022

Deputy Manager Production

Hero Moto Corp Limited
08.2011 - 08.2021

Assistant Manager

Denso Haryana
07.2006 - 08.2011

Bachelor of Engineering - Mechanical Engineering

Goa Engineering College

Higher Secondary -

Mushtifund Higher Secondary

High School -

Mushtifund High School
NARESH GOSAVIEngineer