NATARAJ M
Dharmapuri
Summary
- Green Field project establishment– Electric Vehicles
- CED Installation and commissioning
- Production
- Engineering
- Effective JPH ramp up
- Budget Planning-CAPEX / OPEX
- Purchase Request creation
- Manpower training & Development
- Paint troubleshooting
- Paint Process control
- Dust reduction methods
- Oven Cleaning, TTR study
- Paint development for product
- Vendor development
- Process Re-engineering SQPCS
- Production and Quality control
- Failure Mode Effect & Analysis FMEA
- Problem Solving using tools - 4W1H, 8D, RCA, 7QC and Why-Why analysis.
- DWM, Layered Audit, TPM, JH, 5S
- Value Stream Mapping (VSM)
- SQPCDM
- Audit and NC closure
- Process Improvement
- Supplier Quality Improvement
- E-Kanban
- OTIF-On Time In full
- JIT-Just In Time
Overview
12
12
years of professional experience
1
1
Certification
Work History
Manager- Paint Operation |
OLA Electric Technology
04.2023 - Current
Shift Manager - Responsible for the Plastic and PTED line production and process & Quality
Assistant Manager - Paint Operation |
OLA Electric Technologies
09.2021 - 03.2023
Line in charge - Green field Project(Paint shop Installation & Commissioning, Process control)
Senior Engineer - Paint Operation |
TVS Motor Company Pvt.Ltd
04.2018 - 08.2021
Group Leader - Responsible for shift PQCDMS
Engineer - Paint Operation |
TVS Motor Company PVT.LTD
04.2015 - 03.2018
- Team Leader- Responsible for Plastic line consistent output, safety, and quality
Production Trainee - Paint shop |
TVS Motor Company PVT.LTD
11.2012 - 11.2014
Education
B. TECH - Chemical Engineering
BIRLA INSTITUTE OF SCIENCE AND TECHNOLOGY
2023
Diploma - Chemical Engineering
KONGU POLYTECHNIC COLLEGE
2012
Skills
- Plant revenue
- Manufacturing cost factors
- Technical report writing
- System Development
- Project management
- Continuous improvement
- Team development
- Staff motivation
- Communication skills
- Teamwork skills
- Training and mentoring
- Highly motivated
- Very good teacher
- IATF Audit management
- ISO Audit management
Additional Information
- Recognized as a “Silent performer” by the vice president.
- 1year got Most Valuable Performer(MVP) on 2021-22
- 3 Year Got Exemplar performer (EP) 2018-21
- Won best JD across the 3 Plant
- OEE increased from 3% reengineering in the facility
Languages
Tamil
Proficient
C2
English
Proficient
C2
Tamil
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Tamil
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Tamil
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Accomplishments
- India's 1st two-wheeler paint shop Straight pass ratio(SPR) achieved 98%
- PTED line Achieved zero defect line across the OLA factory
- Consumable cost reduced by 65% (Rs.371/scooter) through the war room project
- Paint BOM cost reduced by 23%(Rs.184/Scooter) by DOE project
- Manpower reduced 14/Day(Rs.8/Scooter) by re-engineering project
- Scrap cost reduced by 91%(Rs.90/Scooter) through wrinkle reduction Paint
- Manufacturing cost reduced by 76%(Rs.4000/Scooter) through war room project
- Implemented OPS- OLA Production system(Any colour and anytime)
- ED capacity increased doubletime by jig density improvement 2 to 4 Million/annum
- Plastic line capacity increased from 0.8 to 1.0million/Annum through jig density
- Achieved design jig density 1.6 jig/Scooter by density improvement
- Unique jig storage concept developed - footprint reduction(legless concept)
- Developed paint shop consumable specification and supplier source(N=268)
- Dust rework reduced by 1.4% through the Paint booth dust control system
- Initiate and lead the supplier meeting to solve the incoming issues
- Achieved best manufacturing unit awards for best team building quality
- Successfully completed ISO homologation with ZERO Non conformance
Certification
- Internal auditor QMS&ISO14001
- Certification for basics of paint application and manufacturing
- In-plant training in India cements
- Certified First aider in TVS Motor Company
- Best project in 5S improvement in Painting unit
Timeline
Manager- Paint Operation |
OLA Electric Technology
04.2023 - Current
Assistant Manager - Paint Operation |
OLA Electric Technologies
09.2021 - 03.2023
Senior Engineer - Paint Operation |
TVS Motor Company Pvt.Ltd
04.2018 - 08.2021
Engineer - Paint Operation |
TVS Motor Company PVT.LTD
04.2015 - 03.2018
Production Trainee - Paint shop |
TVS Motor Company PVT.LTD
11.2012 - 11.2014
B. TECH - Chemical Engineering
BIRLA INSTITUTE OF SCIENCE AND TECHNOLOGY
Diploma - Chemical Engineering
KONGU POLYTECHNIC COLLEGE