Naushad Ali
Ghaziabad
Summary
Dynamic Senior Automation Engineer with a proven track record at Rockwell Automation India, adept in PLC programming and project management. Successfully led a PLC migration project, enhancing OEE by 10%. Skilled in troubleshooting and fostering team collaboration, driving efficiency and quality in automation systems.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Senior Automation Engineer
Rockwell Automation India Pvt Ltd
06.2023 - Current
- Designed and programmed ControlLogix PLCs for large-scale process control in steel and power plants for NMDC Steel LTD Chhattisgarh.
- Led a PLC migration project for ONGC, reducing cycle time by 7% and improving OEE by 10%.
- Integrated Rockwell Plant Pax library into Studio 5000 projects for Cloacina America, reducing engineering time by 20%.
- Commissioned over 55 Power Flex drives with Ethernet/IP & Device Net, ensuring seamless integration.
- Implemented DLR network topology using EN2TR modules for redundant communication paths, minimizing downtime by 30%.
- Conducted training for maintenance teams, reducing post-handover support requests by 25%.
Manager Projects
DDS Automation Pvt Ltd
01.2021 - 06.2023
- Result driven Automation manager with designing, implementing and maintaining automation systems, proven track record of improving efficiency, reducing costs, and enhancing product quality, works on several projects like Commissioning and installation for Genus Paper Ltd Muzaffarnagar Uttar Pradesh power plant on ControlLogix and Factory talk view SE Scada.
- Proven ability to lead cross-functional teams and develop automation talents.
Deputy Manager Maintenance
DS Spiceco Pvt Ltd
- Assisted in programming and commissioning several grinding and packing machines On Siemens S7400 PLC and WinCC explorer Scada.
- Prepared wiring diagrams and PLC I/O lists for control panel assembly of Packing Machines on Mitsubishi FX-5U PLC.
- Supported senior engineers during field commissioning and testing.
- Take care of whole plant Maintenance of the plant related to industrial Automation.
Assistant Manager Maintenance
Jay Bharat Maruti Ltd
Manesar
- Assisted in programming and commissioning of several Spot/Mig-welding robotic line for Ciaz, Dezire, Ertiga etc.
- Preparation of all maintenance documents and works as a shift in charge in maintenance department.
- Supported senior engineers during field commissioning and testing.
- Take care of whole plant Maintenance of the plant related to industrial Automation.
- PLC Mitsubishi FX, Q and IQ series, R-CPU. HMI GOT 1000 and 2000.
- Works on several Robots like Yaskawa, Nachi, ABB, Kuka with some teaching modification and smalls issues.
Service Engineer technical
World Technological Products Pvt Ltd
- Installation and commissioning of several PLC and HMI systems on Rockwell automation PLC-SLC, MicroLogix, Compact Logix and Control Logix.
- Preparation of bill of material and execution of project with 100 percent Customer satisfaction.
- Support the customers after Installation and commissioning according to the service level agreements.
- Works on several Scada systems like Rs View-32 and Factory talk View ME and SE.
- Handled the complete project on Siemens PLC S7300 with Tia portal Version 15 for UK paints Secundrabad.
Education
B. Tech - Electrical & Electronics Engineering
Uttar Pradesh Technical University
Lucknow, Uttar Pradesh01.2021
Intermediate -
CBSE
Delhi01.2019
High School -
CBSE
Delhi04.2015
Skills
- PLC Programming
- Drives
- Servo
- SCADA & HMI
- Networks
- Industrial Safety
- Project Management
- Troubleshooting & Root Cause Analysis
- Robots
- Plant Maintenance
- Predictive maintenance
- Preventive maintenance
- Why- Why Analysis
- Root cause analysis
- Downtown and uptime calculation
- MTBF
- MTTR
Websites
Certification
- Rockwell Automation Certified Engineer - ControlLogix & FactoryTalk.
- TUV Machine and Process Safety training certificate.
- Industrial Ethernet Networks (DLR & Ethernet/IP).
Projects
NMDC Steel Nagarnar Chhattisgarh, Installation and Commissioning of Blast furnace with more than 5000 I/Os. Control Logix L-75 with Factory talk view SE Scada on Server client base systems. Using the Plant Pax library V-3.5. provide 2-year support to the Customer, the project done for Rockwell automation. 34 PM Lift America, Migration of PLC5 with Control Logix L-83 processor using plant Pax library V-5.2 for Factory talk view Scada V-14 and Studio 5000 V-36. The whole programming and Scada Screen development are done offline. Virtual FAT and testing done online. Project done for Rockwell automation. ONGC Offshore AMC Support and Migration, AMC Visit per Quarter for ONGC offshore Platforms. Migration of several SLC and PLC5 with Rockwell Control Logix CPU. Some Migration are full and some are partial. Project done for Rockwell automation. Genus's paper Muzaffarnagar UP power plant (boiler and turbine), Installation and commissioning of boiler and turbine complete automation with Control Logix CPU and factory talk vie SE Scada of Rockwell automation. Provided service and Support after handed over. Project done for DDS automation. Spices Grinding Machine and Packing Machine, Preparation of I/O list and costing of the project. installation and commissioning of the Grinding machine Hosokawa Germany make with Siemens S7400 and Win CC explorer Scada. Maintenance of packing machine with Mitsubishi PLC-FX5U and GOT HMI. Project done for DS Spiceco. Honda Tapukhera Rajasthan Oil and gas project, Installation and Commissioning of the project with proper documentation and handed over of the project. Hardware is used by Mitsubishi Q series PLC with CC link I.E network and GOT 2000. Project done for World technological Pdt pvt ltd. Jay Bharat Maruti LTD B6 Spot welding Line, Installation and Commissioning of B6 spot welding Line Fanuc Robot, Mitsubishi Q series PLC and GOT 2000, Vision camera of Omron also there. Project done for Jay Bharat Maruti. Cofmow Indian Railway, Installation and commissioning of Kuka Mig welding Robot with Siemens S7 400 Plc and HMI KTP series. Project related to the welding of LH and RH frame and Boggie Bolster. Project done for world Technological Pdt Pvt ltd. RR CAT Vegetable conveyor, Installation and commissioning of RR CAT Vegetable testing Conveyor which is 9 Meter long. Hardware used Rock well automation Compact Logix with several power flex 70 drives. Project done for world Technological Pdt Pvt ltd. Mahindra and Mahindra LH and RH Decklid and Hood Hemming, Complete installation and commissioning of the project for Mahindra and Mahindra Nashik with Kuka hemming Robot and Rockwell compact Logix with Device net network and Rs Logix 5000 software. Project done for world Technological Pdt Pvt ltd. Stone Guard coating for Maruti Suzuki Manesar, Installation and Commissioning of Stone guard coating of Suzuki Swift with Mitsubishi Q series PLC and CC link network with Kuka robot and HMI GOT 2000. Project done for world Technological Pdt Pvt Ltd. UK Paints, Installation and commissioning of UK Paints Line with Siemens S7 300 and Scada WinCC Runtime Advance. Project done for world Technological Pdt Pvt ltd. Neel Metal -1 Gurgaon Rim cutting Machine, Installation and Commissioning of the Rim cutting machine for Hero motor Corp. Hardware used Mitsubishi Servo MR-JE and PLC, FX-5U with GX works 3 software and synchronizes the speed of cutting rig machine with conveyor by using the Encoder. Project done for DDS Automation. Mig Welding Line JBM plant-3 for YE3-K10 Line, Installation and commissioning of YE3-K10 line moving fixture with servo MR-J3 Mitsubishi and PLC Q03UDV on GX works -2. Fixture is moving with Robot welding as per welding requirement. Project done for DDS automation. VFFS Packing and Filling Machine, Installation and Commissioning of Vertical FFS machine for DS group Noida. Auger relates to Mitsubishi MR-JE servo and PLC FX-5U. Servos used for forming film, for cutting and Packing. Project done for DS group. Subros Fin forming Machine Noida, Migration of old System for Subros Fin forming machine used to make fin in which servos used for forming the metal plate, cutting of the fin in same size. Servo is used MR-J4 Mitsubishi and software is used as MR Configurator-2 for servo configuration. PLC is used Q06 Mitsubishi and the network for servo axis is SSCNET. Plc software used GX works-2. Project done for DDS automation.
Languages
- Hindi
- English
- Hindi
Personal Details
INR 1620000, 3 months
Timeline
Senior Automation Engineer
Rockwell Automation India Pvt Ltd
06.2023 - Current
Manager Projects
DDS Automation Pvt Ltd
01.2021 - 06.2023
Deputy Manager Maintenance
DS Spiceco Pvt Ltd
Assistant Manager Maintenance
Jay Bharat Maruti Ltd
Service Engineer technical
World Technological Products Pvt Ltd
B. Tech - Electrical & Electronics Engineering
Uttar Pradesh Technical University
Intermediate -
CBSE
High School -
CBSE