Cricket & Badminton
naveen yarra
Production & Manufacturing
Kappaladoodi
Summary
Experienced Production Supervisor with expertise in equipment operation, quality standards, and safety protocols. Proficient in documentation, compliance, and scheduling for optimal efficiency. Proactively streamlines workflow to boost productivity and adeptly resolves challenges to reduce downtime.
Overview
6
6
years of professional experience
2024
2024
years of post-secondary education
1
1
Language
Work History
Team Manager
HERO MOTOCORP LTD
06.2024 - Current
- Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
- Coordinated with other departments to maintain smooth and efficient product flow.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Frame body Process And Product knowledge
- Enhanced production efficiency by implementing lean manufacturing techniques and reducing waste.
- Assisted in training new employees on MIG welding techniques, resulting in increased productivity levels for the team.
- Optimized inventory management, reducing waste and improving overall cost efficiency.
- TPM, INVENTORY, SUPPLIER ISSUES TRACKING, SAFETY AUDITS.
Assistant Engineer
DAIKIN
07.2023 - 05.2024
- Managed team of 40 production associates, overseeing productive production processes and meeting all deadlines.
- Coordinated with cross-functional teams to ensure timely delivery of products, optimizing supply chain operations.
- Supervised ongoing daily production phases.
- Enhanced production efficiency by implementing lean manufacturing techniques and reducing waste.
- Created Monthly MIS reports on productivity levels, cost analysis, and inventory status, rejection & Wastage.
- Experience in Robotics, plasma welding, brazing processes
- Developed standard operating procedures, work instructions for easy understanding
- Empowered team members by delegating responsibilities, promoting ownership and accountability.
Junior Engineer
KIA MOTORS INDIA PVT LTD
02.2019 - 07.2023
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- BIW Quality concern tracking and immediate countermeasures
- Knowledge in manual SPOT WELDING, MIG WELDING& SEALER Application. Robot tool calibration, weight calibration,TCP setting
- Posses’ Good experience & knowledge in spot welding process, experience in sealer vision system and sensors
Education
B.Tech -
Chiranjeevi Reddy Institute of Engineering And Technolgy
DIPLOMA - undefined
Sri Vasavi Insitute of Engineering& Technology
SSC - undefined
Z.P.H.S Kappaladoddi
Skills
Greenfield Projects and 3 New Models
Safety, Production & Quality ,cost (KPI) Target Achievement
BIW Quality concern tracking and immediate countermeasures
Robotics
Process And Product Audit
Spot Welding & Mig Welding
Robot tool calibration, weight calibration, TCP setting
SAP and Inventory management
Microsoft office And PPT
Sealer and Vision system
Key Highlights
- DME with over 6.7 YEARS of experience in production department in automobile car body manufacturing process and AC manufacturing company
- Expert in MIG, SPOT Welding parameters setting in car body and sheet metal welding process.
- Strong knowledge in Industrial welding and handling robots. (SPOT, MIG, SEALER)
- Well Knowledge in CMT (COLD METAL TRANSFER WELDING) & Fronius pendant operations
- Possess Good experience & knowledge in jig & fixture correction & BIW transportation system. (shuttle, EMS, turn tables, drop lifter, linear System).
- Possess Good experience & knowledge in spot welding process, experience in sealer vision system and sensors
- Continuous improvements planning & execution and preparing weekly, monthly reports
- Lead the production line to run at full efficiency & root cause analysis with CFT teams
- Experienced in all aspects of the production including manpower, Machine planning.
- Basics in SAP & hands-on experience in plasma welding, projection welding
- Responsible for daily production & Rejection
- Well knowledge in 7QC tools, LEAN MANUFACTURING, FIFO. Good knowledge in robotics troubleshooting
Chief Accomplishments
- Auto Cycle time reduction 60 sec to 50 sec. (ROBOT SPOT WELDING PROGRAM AND WAIT SIGNALS MODIFICATION)
- Wait signal added to prevent collision of robots in frame body line
- Reusing of manual welding cap tips to Spot welding robots.
- Error made program for MIG welding robots, which reduces downtime from 40 mins to 10 mins
- Consumables cost Reduction in PPE Frame body line
- Engine fitment, side cover, AC box checking handy gauges made to prevent the outflow of defects to the frame assembly
- Model change overtime cycle time reduced from 80 sec to 60 sec
Training Programs
- HYUNDAI Robotic training, 02/26/19, 05/30/19
- IQIS (Integrated quality inspection system) system training.
- Fronius CMT (COLD METAL TRANSFER WELDING) & preventive maintenance training.
- ATD maintenance and monitor operation training.
- Heavy repair training.
- 2 days production site management.
- Safety and fire extinguisher training.
Personal Information
- Age: 23
- Passport Number: Y6242213
- Father's Name: Y.Nagachandra rao
- Notice Period: 90 days
- Gender: Male
- Nationality: Indian
- Marital Status: Unmarried
Disclaimer
I hereby assure to whomsoever it may concern that all the information given above is true to the best of my knowledge and conscience.
Accomplishments
- Auto Cycle time reduction 60 seconds to 50 seconds (ROBOT SPOT WELDING PROGRAM MADE)
- Model change overtime cycle time reduced from 80 seconds to 60 seconds
- Reusing of manual welding cap tips to Spot welding robots.
- Error made program for MIG welding robots ,which reduces downtime from 40 minutes to 10 minutes
- Consumable cost Reduction by localization of suppliers
Interests
Robotics & Automation
Fitness
Challenges In Production
Timeline
Team Manager
HERO MOTOCORP LTD
06.2024 - Current
Assistant Engineer
DAIKIN
07.2023 - 05.2024
Junior Engineer
KIA MOTORS INDIA PVT LTD
02.2019 - 07.2023
DIPLOMA - undefined
Sri Vasavi Insitute of Engineering& Technology
SSC - undefined
Z.P.H.S Kappaladoddi
B.Tech -
Chiranjeevi Reddy Institute of Engineering And Technolgy