NAYAN NARAYAN DAREKAR
Vadodara
Summary
Operations professional with 13++ years of experience across PEB, heavy fabrication, automotive components, and spring manufacturing, currently working as AGM – Operations. Strong background in production planning, plant operations, SAP-driven execution, OEE improvement, inventory control, and cost optimization. Known for turnaround execution, capacity enhancement without capex, and building strong shop-floor discipline while aligning operations with business objectives
Overview
11
11
years of professional experience
Work History
AGM – Operations
Rishikesh Structure Solution Ltd.
Vadodara
03.2023 - Current
- Improved OEE from 42% to 63% through planning discipline and machine utilization optimization
- Increased output from 1,200 MT to 1,900 MT per month without additional manpower or machines
- Reduced RM inventory from ~8,000 MT to <5,000 MT; roadmap to ~3,000 MT rolling inventory
- Implemented MTS / MTO / ETO RM classification for strategic procurement
- Introduced Laser & Plasma Supermarket system to avoid profile/plate shortages and grade mix-ups
- Established Quality Circle teams for Laser & Plasma machines; improved cutting productivity
- Reduced cost per kg through throughput improvement and inventory control
- Strengthened PMO execution across departments
- PEB & Heavy Structural Fabrication
Senior Manager / Deputy Manager – Production & Planning
Ram Ratna Infrastructure Pvt. Ltd.(RRIPL)
Khopoli
01.2015 - 03.2023
- Executed production planning for 10,000+ automated parking system modules across multiple product variants.(ETP/HTP/OGP/Tower/Shuttle/Car Lift )
- Increased manufacturing throughput by 25% via line balancing and bottleneck elimination.
- Sustained 90%+ on-time dispatch through disciplined planning and cross-functional coordination.
- Reduced manufacturing lead time and WIP by 18% using improved capacity and material planning.
- Led 320 + manpower across the factory.
- Optimized raw material and inventory levels, achieving 12–15% reduction in carrying costs.
- Implemented SOPs and planning controls, lowering shop-floor deviations by 15%.
- Supported execution of projects totaling ₹300+ Cr/Year, meeting quality and delivery targets.
- Improved machine and resource utilization by 15–20% through effective capacity planning.
- Reduced production-related delays by 20% via proactive risk identification and mitigation.
- Automotive Mult parking System
Asst. Manager-Production
International Industrial Springs pvt.Ltd
Bhiwandi
01.2020 - 03.2022
- Managed production planning and shop-floor execution for precision springs and stamped components, ensuring smooth multi-process operations
- Reduced machine setup and changeover time by 10–12% by standardizing tooling and operating practices
- Improved overall production output by ~18% through optimized scheduling, machine loading, and operator coordination.
- Reduced rework and internal non-conformances by ~15% by strengthening in-process quality controls and adherence to specifications.
- Achieved ~93% on-time dispatch through effective coordination with quality, stores, and dispatch functions.
- Precision-engineered springs
Production Engineer
Mahindra Sanyao special Steel pvt. ltd.
Khopoli
01.2018 - 06.2019
- Worked in a highly structured OEM environment with strict quality, safety, and delivery standards
- Supported production planning, line balancing, and daily output tracking
- Gained strong exposure to OEM systems, audit culture, and process discipline
- Participated in continuous improvement and cost reduction activities
- Developed strong understanding of automotive quality systems and SOP-driven operations
- Automotive Manufacturing Environment
Education
PGDM - Operations
Mumbai University
Mumbai01.2018
B.E. - Mechanical
Mumbai University
Mumbai01.2012
Diploma - Mechanical
MSBTE
01.2008
Skills
- Plant Operations
- Turnaround Management
- Production Planning
- SAP CTM Execution
- OEE Improvement
- Capacity Enhancement
- RM Planning
- Inventory Optimization
- Store Optimization
- Lean Manufacturing
- TPM
- JIT
- Poka-Yoke
- PMO
- Cross-Functional Leadership
- Cost Reduction
- Productivity Improvement
- Safety Management
- SAP S/4 HANA
- PP
- MM
- QM
- Advanced Excel
- MS Office
- AutoCAD
Languages
- Marathi
- Hindi
- English
- Marathi
- Hindi
Personal Information
- Current CTC: ₹16.2 LPA
- Expected Salary: Negotiable
- Date of Birth: 11/21/87
- Marital Status: Married
Timeline
AGM – Operations
Rishikesh Structure Solution Ltd.
03.2023 - Current
Asst. Manager-Production
International Industrial Springs pvt.Ltd
01.2020 - 03.2022
Production Engineer
Mahindra Sanyao special Steel pvt. ltd.
01.2018 - 06.2019
Senior Manager / Deputy Manager – Production & Planning
Ram Ratna Infrastructure Pvt. Ltd.(RRIPL)
01.2015 - 03.2023
PGDM - Operations
Mumbai University
B.E. - Mechanical
Mumbai University
Diploma - Mechanical
MSBTE