NAZAM BASHIR
CHIEF MANAGER
GREATER NOIDA
Summary
My technical experience, furnished with quality assurance functions which would entail leading and sustaining an organization to create the processes systems, documentation & training with the perspective of improving quality & customer satisfaction whereby ensuring that I leverage my ability to learn and continuously deliver my best.
Overview
20
20
years of professional experience
Work History
Chief Manager ( QA&QC )
AND HITECH INDUSTRIES LIMITED
01.2022 - Current
- Lead quality control team across all quality function – In-coming, Process & Final inspection including customer inspection with RDSO/RITES/TPI.
- Capacity capability assessment and prototype Audits by customer like Railways /Metro/Alstom.
- Handled complaints from MCF, ICF, and zonal railways to ensure timely resolution and maintain customer satisfaction.
- Corrective Action Reports on customer complaints.
- Field trial inspection for Railway product Like –Railway Brake discs ,FIBA,ASCE,BRAKE PADS.
- Instruments and Equipment’s calibration with third party.
- Laboratory Testing on Equipment’s - UTM, Brinell Hardness ,Rockwell hardness , Microscope ,spring testing machine ,welding Visual Inspection , MPI , DPT,RT , Macro examination & penetration of welding seam.
- Third party inspection & Documentation for Rites , Tuv, Intertek , Bureau Veritas and RDSO-QA.
- First Article Inspection , Product& process Audits.
- NPD documentation like PFD , PFMEA ,FAI ,PPAP , ORGANIZATION CHARTS , CBC.
- Reviewed daily rejection metrics and implemented corrective actions to enhance quality control processes.
- Supplier product and process audits.
- Coordinated quality initiatives to enhance compliance and standards.
- QMS - Documentation for ISO 9001 & IRIS 22163 , QMS manual procedure preparation ,Responsible for recertification & surveillance audits.
- Presented quality objectives KPI status to management for all departments, facilitating informed decision-making during internal and external audits.
- Special certification Experience for Implementation and Documentation for EN 15085 ( welding on railway vehicles ) like - HVAC , Pantograph and shock absorber ( Dampers ) for LHB/Vande Bharat/Loco.
Manager (QA&QC )
AVADH RAIL INFRA LIMITED
01.2018 - 01.2022
- Lead Quality control team across all quality function – IQC,IPQC, FI.
- Supplier Approval Product and Process Audits.
- Quality Management system Audits for ISO 9001 & IRIS 22163
- Conducted internal and external audits to ensure compliance and identify areas for improvement.
- Reviewed daily rejection metrics and implemented corrective actions to enhance quality control processes.
- Resolved customer complaints to enhance satisfaction and retention.
- Developed new products by collaborating with cross-functional teams to meet market demands.
Assistant Manager-Operations
BHUSHAN POWER AND STEEL LTD.
01.2012 - 01.2018
- Oversaw production activities in pipe/tube manufacturing to ensure operational efficiency.
- Coordinated activities among shift engineers, supervisors, and operators to streamline workflows.
- Implemented 5S methodology to organize and optimize workspaces.
- Compiled and delivered daily MIS reports to HOD & VP for performance tracking.
- Manufactured HR & CR ERW pipe sizes ½ to 4 inches and tubes with OD of 6 mm to 100 mm.
Engineer – Operations
BHUSHAN POWER AND STEEL LTD.
01.2006 - 01.2012
- Executed hot rolling processes for various steel grades, including alloy and non-alloy types.
- Manufactured hot rolling products to meet industry standards.
- Fulfilled production tooling and accessory requirements to ensure operational efficiency.
- Tested steel for chemical composition and hardness.
- Maintained documentation for ISO compliance.
Education
B. Tech. - Mechanical
01.2006
U.P Technical University, Lucknow
Higher Secondary - undefined
01.2002
Secondary - undefined
01.2000
Skills
APQP
PPAP
FMEA
SPC
Quality Control Tools
Fish Bone Diagram
8D methodology
Internal auditor - IRIS 22163
Internal auditor - ISO 9001
Project management
Material Testing
CMM inspection
Welding Inspection
Heat Treatment
Painting
Phosphating
Anodizing
Railways Rolling stock Project Development Experience
Accomplishments
- Implementation of IRIS 22163 (quality management system for railway business) and completed all surveillance audits.
- Implementation of ISO 9001 (quality management system) and completed all surveillance audits.
- Implementation of EN15085 (welding on railway vehicles).
- Successfully completed railway rolling stock projects, such as Brake disc, FIBA, and ASCE.
- Projects: Brake disc, FIBA, ASCE, and Brake pad, Damper, HVAC, Tamping Machine – Tamping Tools.
- Reduced casting rejection from 8% to 1%.
- Maintained in-house PPM below 500.
- Maintained customer satisfaction above 95%.
- Implementation of SAP ERP.
Timeline
Chief Manager ( QA&QC ) - AND HITECH INDUSTRIES LIMITED
01.2022 - Current
Manager (QA&QC ) - AVADH RAIL INFRA LIMITED
01.2018 - 01.2022
Assistant Manager-Operations - BHUSHAN POWER AND STEEL LTD.
01.2012 - 01.2018
Engineer – Operations - BHUSHAN POWER AND STEEL LTD.
01.2006 - 01.2012
Kendriya Vidyalaya - Higher Secondary,
Kendriya Vidyalaya - Secondary,
G.L.A.I.T.M - B. Tech., Mechanical
Disclaimer
I hereby confirm that all the statements stated above are true to best of my knowledge and belief.
COMPUTER PROFICIENCY
- Operating system - All Microsoft windows
- Office software - Microsoft office
- SAP -PP & QA Module