Neeraj Kumar

A results-driven Warehouse Automation Maintenance Manager with over 11.5 year of experience in maintaining, troubleshooting, and optimizing automated warehouse systems, including conveyors, sortation, robotics, cross belt sorter, and automated storage and retrieval systems Proficient in overseeing end-to-end maintenance operations to ensure maximum uptime and operational efficiency in fast-paced e-commerce environments such as Flipkart high-volume fulfillment centers & sortation hub

• Awarded operations excellence and WOW Best Team
• Achievements Six Sigma Yellow belt certification
• Achievements ISO internal auditor training & certification

• Preventive Maintenance Planning Develop and implement preventive maintenance schedules to avoid unplanned equipment downtime and extend equipment life cycle
• Troubleshooting & Problem-Solving: Lead troubleshooting efforts for any mechanical or electrical failures in automation systems, quickly resolving issues to minimize downtime.
• Team Leadership: Supervise maintenance technicians, assign tasks, provide training, and ensure adherence to safety protocols.
• System Monitoring: Monitor and maintain automated systems (such as conveyor belts, PLCs, robotics, etc.) to ensure smooth operations
• Vendor & Supplier Management: Coordinate with external service providers for timely repairs, equipment procurement, and contract management
• Compliance & Safety: Ensure maintenance activities comply with safety and regulatory standards.
• Budget Management: Oversee maintenance budgets, optimize resource usage, and manage spare parts inventory.
• Led the maintenance team responsible for zonal automation systems, ensuring the continuous operation of automated warehouses and distribution centers.
• Collaborated with cross-functional teams to support logistics and supply chain operations, maintaining optimal system performance.
• Conducted root cause analysis for system failures and implemented corrective measures, reducing repetitive issues by all warehouse automation
• Trained and mentored junior maintenance staff, ensuring adherence to best practices in troubleshooting and system maintenance.
• Managed multiple large-scale projects, from initiation to closure, involving the installation and commissioning of new automation systems.
• Performance Monitoring: Track project performance against KPIs and ensure that quality standards are upheld
• Strong knowledge of procurement processes, sourcing strategies, and vendor management for maintenance-related materials.
• Ability to source high-quality parts, equipment, and services at competitive prices
• Understanding of the technical specifications and requirements of machinery, equipment, and parts used in maintenance operations.
• Inventory Management: Oversee the inventory of spare parts and consumables, ensuring optimal stock levels to avoid shortages or overstocking.
• Implement inventory control measures, such as reorder points and stock audits, to ensure the timely availability of critical parts.
• Monitor procurement expenditures, ensuring that purchases stay within the allocated maintenance budget
• Continuously seek cost-saving opportunities without compromising the quality and reliability of parts and services.
• Ensure that all procured parts and materials meet required specifications and industry standards.
• Expertise in predictive and preventive maintenance of automated equipment, minimizing unplanned downtime.
• Leadership in managing cross-functional teams, including technicians and engineers, ensuring adherence to safety and compliance standards.
• Skilled in Root Cause Analysis (RCA) and the continuous improvement of maintenance strategies to drive process efficiency.
• Experience with Warehouse Management Systems (WMS) and the integration of automation technologies to streamline logistics operations.

Ramsons Kshitij, Sector-95, Gurugram,
Haryana

• Father's Name: Sh. Ramnarayan
• Date of Birth: 08/07/1992
• Marital Status: Married