Neeraj Kumar Mishra
Gautam Budh Nagar,Uttar Pradesh
Summary
Experienced Mechanical Engineer with a proven track record in ensuring equipment reliability, conducting preventive and predictive maintenance, and implementing continuous improvement strategies to boost productivity. Skilled in troubleshooting complex mechanical issues, managing production lines, and efficiently handling manpower to minimize downtime. Proficient in SAP workflows, safety compliance (including LOTO and work permits), and utilizing problem-solving tools like FMEA and CAPA for sustainable solutions. Recognized for strong leadership, cost-saving initiatives, and a steadfast commitment to safety and quality standards.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Executive 1 – Plant Engineering
Asian Paints Ltd.
10.2018 - Current
- Operation of packing machines
- Filler operation
- Cleaning of machines during changeover and CIP
- Operational Knowledge of Carton maker machines
- Knowledge of Printers (Inkjet, Wax, thermal)
- Cartridge filling in printers
- Changeover of packing lines machine, Catatonics filler, Mount filler, lid gantry, Pail gantry, De nester, Pick & Place, ABB palletization Robots, lid De stacker, lid dispenser, lid press, carton erector, OCR and OCV camera
- Responsible for waste reduction and minimizing quality defects
- Implementing Kaizen, Preparing SOP, OPL, CAPA
- Ensuring machine operation with utmost safety, Adhering to safety compliance of the packing block
- Coordination with all the stockholders for smooth operation of the packing block
- Hands-on experience with SAP MII
- Attending daily shift meetings and monthly review meetings with all the related stack holders of the packing block
- Proper HOTO from one shift to another shift
- Maintain 5S in block
- Attending line breakdowns to maintain efficiency
- Manpower handling and leave management
- Executing Preventive & predictive maintenance as per schedule and maintaining records
- Adherence to SAP workflow for engineering (Issuance of material from stores, maintaining spares & consumables list & closure of notification/work orders using Maintwiz & SAP)
- Executing inspection as per SMS / EMS/QMS and maintaining records
- Report generation and communicating to relevant block in charge – Shift report
- Implementation and ensuring daily checklist, logbook & CLRI of the machine are filled
- Coordinating with shift representatives for prioritization of jobs with mobilization and giving fast solution
- Safety work permit and LOTO for job
- DCS operation for maintenance activity and manual intervention
- Drawing understanding and execution as per available drawing
- Providing inputs for breakdown analysis and support in the implementation of CAPA
- Knowledge of operation & troubleshooting of utilities like Boiler, compressor, chiller, nitrogen plant, thermic fluid heater, cooling tower, DM water plant, and material handling equipment, well aware of all types of pumps and their maintenance, actuator valves, 2-way valve, etc
- Packing & processing equipment used in the paint manufacturing industry
- Support team for capex execution & procurement
- Basic understanding of engineering standards
- Active participation in 5S, Kaizen, SPC, SFC, SSR savings, MDT, DOR, SBT, safety and energy saving initiatives, etc
- Shift handling as a shift in charge
- Team leading and handling
- Preventive and predictive maintenance
- Spare management
- Troubleshooting and problem-solving of breakdowns and chronic issues
- Corrective and preventive action plan for recurring issues
- Expenditure control through Cost saving ideas, and innovation
- Kaizen ideation and implementation
- Analysis of departmental parameters and Improvement projects
- Following and Implementing a safety culture
- Preparing Management Information Reports (MIS)
Education
Diploma - Mechanical engineering (specialization in power plant engineering)
Institute of Engineering And Rural Technology
Prayagraj, Uttar Pradesh07-2017
ITI - Draughtsman Mechanical
Government Industrial Training Institute
Prayagraj, Uttar Pradesh07-2013
Intermediate - PCM
Ranjeet Pandit Intermediate Collage
Prayagraj, Uttar Praesh05-2011
High school - science
Iswer Prem Vidya Mandir Intermediate Collage
Prayagraj, Uttar Pradesh05-2009
Skills
- Production management
- Mechanical maintenance
- Shift Management
- Manufacturing Excellence
- ISO Documentations
- MIS report
- Reliability Centered Maintenance
- Preventive Maintenance
- Breakdown Maintenance
- Calibration
- Predictive Maintenance
- Improving MTBF
- Reducing MTTR
- Troubleshooting
- Vendor Management
- Spares Management
- SAP
- ERP
- Problem Solving Tools
- Communication skills
- Time management
- Microsoft Excel
- Microsoft PowerPoint
- Canva
- IMS
- QMS
- EMS
- SMS
- HIRA
- Asset Care
- Autonomous Maintenance
- Focused Improvement
- Work Order Management
- Plant Operations
- 5S
- Team Work
- Visual Management
- Six Sigma
- Lean management
- Mechanical Systems
- CAD
- Mechanical engineering knowledge
- Six Sigma Methodologies
- Technical specification preparation
- Team Member Training
- Mechanical Troubleshooting
Certification
- Lean Six sigma green belt
- AutoCAD 2D & 3D
- Six Sigma statistics using Minitab
- Six Sigma statistics using Excel
Accomplishments
- Designed and implemented a new nozzle for a filler machine, resulting in increased production efficiency.
- Led projects to improve Overall Equipment Effectiveness (OEE) on packing lines, enhancing uptime and performance.
- Developed an automated Power BI dashboard for tracking breakdowns and maintenance activities.
- Best Dashboard in all over the 8 plants of Asian Paints Ltd.
- Reduction in manual intervention of abort cases in LPP block.
Training
Bharat Pumps & Compressors Ltd, One-month vocational training
Disclaimer
I hereby declare that the above information is true to the best of my knowledge.
Hobbies and Interests
- Dance
- Poetry
Timeline
Executive 1 – Plant Engineering
Asian Paints Ltd.
10.2018 - Current
Diploma - Mechanical engineering (specialization in power plant engineering)
Institute of Engineering And Rural Technology
ITI - Draughtsman Mechanical
Government Industrial Training Institute
Intermediate - PCM
Ranjeet Pandit Intermediate Collage
High school - science
Iswer Prem Vidya Mandir Intermediate Collage
Similar Profiles
Mayank PareekMayank Pareek
Sap Hana Module User, Oracle ERP User at Adarsh Marketing, Asian Paints Limited ,Berger Paints India Limited, JSW Paints Private LimitedSap Hana Module User, Oracle ERP User at Adarsh Marketing, Asian Paints Limited ,Berger Paints India Limited, JSW Paints Private Limited
JAWAHAR JAYAKUMARJAWAHAR JAYAKUMAR
Assistant Manager – Painting Services at Asian Paints Ltd.Assistant Manager – Painting Services at Asian Paints Ltd.
Akash ShaibuAkash Shaibu
Sales Assistant at Mr/s Coral Paints (Dealers in Asian paints)Sales Assistant at Mr/s Coral Paints (Dealers in Asian paints)
Debleena BanerjeeDebleena Banerjee
Color Consultant at Asian Paints Ltd.Color Consultant at Asian Paints Ltd.
Deepak ChandranDeepak Chandran
CFI and Head of Training – Aug 2022 Till ___ at NATIONAL FLYING TRAINING INSTITUTE PVT LTDCFI and Head of Training – Aug 2022 Till ___ at NATIONAL FLYING TRAINING INSTITUTE PVT LTD