Neeraj Sharma
AGM- Maintenance
Bhiwadi
Summary
Professional Summary:
Experienced Maintenance and Project Management Specialist with over 19 years in leading maintenance operations, project execution, and optimization of manufacturing facilities. Proven ability to manage preventive and predictive maintenance programs, reduce breakdowns by 25%, and achieve significant cost savings (over ₹70 lakhs annually in power savings). Expertise in overseeing installation and commissioning of advanced CNC machines, implementing Lean Six Sigma principles, and driving continuous improvement initiatives like 5S and Kaizen. Adept at troubleshooting Fanuc and PLC systems, leading cross-functional teams, and ensuring compliance with IATF 16949 and ISO standards. Skilled in utilizing Power BI for data analysis and maintaining ERP-based maintenance systems.
Overview
20
20
years of professional experience
8
8
years of post-secondary education
6
6
Certifications
Work History
AGM- Maintenance
KEMS AUTO COMPONENTS LTD.
Hosur
07.2023 - Current
- Managed and optimized VMC, CNC, and SPM machine performance through proactive maintenance strategies.
- Implemented a comprehensive preventive and predictive maintenance program.
- Leveraged ERP system to efficiently track and analyze machine breakdowns, enabling data-driven maintenance decisions.
- Maintained LOTO procedures to ensure workplace safety during maintenance activities.
- Successfully implemented energy-saving measures that reduced energy consumption by 12%.
- Monitored and controlled power consumption and costs to optimize operational efficiency.
- Managed maintenance consumable costs through effective inventory management and procurement strategies.
- Ensured compliance with IATF 16949:2016 standards through meticulous record-keeping and process adherence.
- Prepared and presented DRM sheets to track and address maintenance-related issues.
- Planned and executed daily maintenance activities to meet production requirements.
- Managed spare part planning and procurement, including critical and urgent purchases.
- Collaborated closely with production teams to understand their needs and optimize maintenance schedules.
- Overseen the installation and commissioning of new machines, ensuring smooth integration into the production process.
AGM- Project & Maintenance
Satelite Forgings Pvt. Ltd.
Gurgaon
01.2024 - 07.2024
- Oversee new plant installation and commissioning projects.
- Prepare and present DRM sheets.
- Manage maintenance for forge shop press machines, heaters, and machine shop CNC machines.
- Plan and schedule preventive and predictive maintenance activities.
- Analyze breakdowns, MTTR, and MTBF.
- Monitor and control power consumption and costs.
- Ensure compliance with IATF 16949, ISO 14001, and ISO 45001 standards.
- Troubleshoot Fanuc and PLC-based machines.
- Collaborate with shift in charge and team to address and resolve operational issues.
Sr. Manager- Maintenance
REVENT PRECISION ENGINEERING LTD
Dharuhera
01.2016 - 01.2023
- Worked on ORACLE System in Revent Group with the ORACLE Team, India
- Responsible for Plants & Machinery Maintenance for 3 Plants.
- Planning & Scheduling of Preventive & Predictive Maintenance Activities and Ensure the adherence of the same
- Working knowledge of Hydraulic and Pneumatic Circuits
- Analysis of Breakdown, MTTR & MTBF
- Monitor & Control Power Consumption & Cost
- Maintenance Consumable Cost Controlling
- Maintain records as per IATF 16949:2016, ISO 14001:2015 & ISO 45001:2018
- Responsible for Installation & Commissioning of new machines and new setup
- Trouble shooting on Fanuc & Siemens System
- Meeting with engineers to discuss the shift/ day problems and implementing the solutions
- Spare parts SOR
- Spare Part Planning & Procurement.
Manager- Service & Sales
Sunnen India Pvt. Ltd.
North India
01.2015 - 12.2015
- Responsible for North Region AMC and Service Support
- Responsible for North Region Machine Installation & Commissioning
- Responsible for Sales in North Region for Complete Honing Solution
- Responsible to provide training to our customer how to operate and maintain machine
- Maintain all customer records and technical documentation.
Asst. Manager- Maintenance
Amtek Tekfor Automotive Ltd
Dharuhera
04.2005 - 12.2014
- Responsible for Plant & Machinery Maintenance.
- Planning & Scheduling of Preventive & Predictive Maintenance Activities and Ensure the adherence of the same
- Analysis of Breakdown, MTTR & MTBF
- Manpower Management
- Critical & urgent spare part purchasing & follow up with the concern supplier
- Maintain records as per ISO/TS 16949:2009, ISO 14001:2004 & OHSAS 18001
- Trouble shooting on Fanuc & Siemens System
- Meeting with engineers to discuss the shift/ day problems and implementing the solutions
- Spare Part Planning & Procurement.
Education
BE - Electronics Engineering
AIME
Delhi, India 07.2004 - 07.2007
Diploma - Electronics Engineering
Govt. Polytechnic College
Pali 08.2001 - 07.2004
12th - Physics, Chemistry, Maths
Bangur Senior Secondary School
Pali 07.2000 - 05.2001
10th - Common Subjects
Smt Chima Bai Sancheti Secondary School
Pali 07.1998 - 05.1999
Skills
Additional Information
19+ Years
Curriculumvitae
Experienced Maintenance Manager with 19+ years of leading teams in optimizing facility operations. Skilled in preventative maintenance, troubleshooting, and ensuring safe, efficient work environments., B.E in Electronics from AIMT, Delhi in 2007., Diploma in Electronics Engineering from Govt. Polytechnic College, Pali (Rajasthan) in 2004., Sr. Sec Examination passed from Rajasthan Board in 2001., Sec. Examination passed from Rajasthan Board in 1999., Led a project for a new production line, from conceptualization to commissioning. Key responsibilities included electrical engineering, utility planning, and overall project management., Annually save more than 70 Lakhs rupees through power saving project., Annually save more than 12 Lakh rupees in Oil & Lubes., Reduced Maintenance Spare Part Consumption Cost 20%., Overall Breakdown reduced 25% by providing new PM & daily check sheet of each and every machine., Installed full machining units in Amtek Tekfor Automotive Ltd. for 'Fracture Connecting Rod of Diesel Engine'., Implemented POKA YOKE's on Machines and reduce 12% of total rejection., Space saving in Machine Shop., Colour coding for the Pipelines & Oil in the Plant for easy traceability., Worked as a team leader for implementing ORACLE Maintenance System., Implemented LOTO System., Proficiency in Power BI, MS Office, MS Excel, MS PowerPoint, Macro and Internet etc., Lean Six Sigma Projects and Certification., KAIZEN (Awareness Program)., 5'S Activities., 10 Days Laser & Fracture Machine Maintenance & Operation Training at Alfing, Germany., 3 Days Optic Laser Maintenance & Operation Training at Rofin Lasag, Switzerland., 3 Days Maintenance & Operation Training of Honing Machine at Sunnen, Switzerland., 3 Days PLC trouble shooting & programming training at Mitsubishi, India., 3 Days PLC trouble shooting & programming training at Maruti, Manesar, India., 2 Days 5S Internal Auditor Certification program from CII, Kerala.
Personal Information
- Father's Name: Sh. Matadin Sharma
- Date of Birth: 07/04/84
Certification
5S Internal Auditor Certification program from CII, Kerala.
5S Internal Auditor Certification program from CII, Kerala.
Certified in 5S methodology from the Confederation of Indian Industry (CII), Kochi. Attended a 2-day intensive training program in September 2023.
Timeline
AGM- Project & Maintenance
Satelite Forgings Pvt. Ltd.
01.2024 - 07.2024
5S Internal Auditor Certification program from CII, Kerala.
09-2023
AGM- Maintenance
KEMS AUTO COMPONENTS LTD.
07.2023 - Current
PLC trouble shooting & programming training at Maruti, Manesar, India.
08-2016
Sr. Manager- Maintenance
REVENT PRECISION ENGINEERING LTD
01.2016 - 01.2023
Manager- Service & Sales
Sunnen India Pvt. Ltd.
01.2015 - 12.2015
Laser & Fracture Machine Maintenance & Operation Training at Alfing, Germany.
07-2012
Optic Laser Maintenance & Operation Training at Coherent (Rofin Lasag), Switzerland.
07-2012
Maintenance & Operation Training of Honing Machine at Sunnen, Switzerland.
07-2012
PLC trouble shooting & programming training at Mitsubishi, India.
03-2007
Asst. Manager- Maintenance
Amtek Tekfor Automotive Ltd
04.2005 - 12.2014
BE - Electronics Engineering
AIME
07.2004 - 07.2007
Diploma - Electronics Engineering
Govt. Polytechnic College
08.2001 - 07.2004
12th - Physics, Chemistry, Maths
Bangur Senior Secondary School
07.2000 - 05.2001
10th - Common Subjects
Smt Chima Bai Sancheti Secondary School
07.1998 - 05.1999
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