Hi, I’m
Neeraj Tiwari
Singrauli
Summary
Incorporate plan for engineering activities linked to modernization initiatives, Efficiency Initiatives based on rich versatile experience in the overall long-term strategy and business Objective
Maintenance Manager with 13 years of Engineering (Maintenance & projects) experience with continuously gaining new skills to set benchmark performance in Industry and meet business objectives. Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands.
Overview
23
years of professional experience
Work History
Mahan AluminiumSingrauli
Deputy Manager
11.2019 - Current
Job overview
- Mahan Aluminium Project:
- Area Head- Ash Handling Maintenance – Pump Area (HCSD Geho Pump, Slurry Series Pump) total 56 Pumps
- Leading & supervising a team of 4 Engineers for round the clock shift maintenance activities
- Planning and Managing annual budget-ZBB and Execution of annual shutdown maintenance of turbine like rotary & stationary equipment , Ash Handling Plant
- Performing preventive maintenance & execution of safety compliances like SOP, SMP & SWI on a monthly basis
- Managing overhauling & maintenance of major equipment such as Geho HCSD pumps , Slurry series pumps , Ash water Pumps Etc
- Planning and Documentation of Regular maintenance,Annual Overhauling,Opportunity shutdown
- Preparation of HIRA,SWI,SMP,SOP documents for each equipment of AHP area
- Member of digitalization Team , implementation team for machine data collection and analysis
- Active leader in Machine Guarding safety task force for 360 Deg guarding implementation
- Small Group Leader and member of Autonomous Maintenance pillar
- Member in RCA committee for finalization of root cause of failure in critical equipments
- Member of water saving task force
- Liaised with team members, stakeholders and vendors to coordinate activities, provisioning, environment setup, risk mitigation and follow-up.
- Maintained, documented and presented progress reports to leaders.
- Created reports and analyzed and interpreted data.
- Applied performance data to evaluate and improve operations, target current business conditions and forecast needs.
- Conferred with customers each day to maintain current understanding of needs and preferences, resolve issues and promote brand loyalty.
- Stayed up to date on changing product and service options to provide top-notch support to customers and employees.
- Partnered with upper management in executing functional strategies and reporting capabilities.
- Boosted Inventory control by introducing VMI for bearings
- Established and administered annual budget with controls to prevent overages, minimize burn rate and support sustainability objectives.
- Participated in preparation of divisional budget and supported Area Head -Maintenance in managing incoming reports, letters and file archives.
Mahan Aluminium
Assistant Manager
07.2014 - 11.2019
Job overview
- Developed Maintenance strategies , spares requirement for Newly commissioned Power Plant Unit
- Developed safe maintenance practices -SOP , SMP , SWI
- Conducted Risk Assessment of all maintenance activities -HIRA
- Local vendor development for quick replenishment of fast consuming spares
- Prepared annual budget from scratch
- Finding out and eliminating shortfalls of project
- Elimination of Unsafe conditions
- Stated TPM/ WCM activities
- Kaizen / New idea execution for reliability improvement
Hindalco Industries Ltd
Senior Engineer -Projects
06.2011 - 01.2019
Job overview
- Maintained safe working environment by enforcing rules and regulations.
- Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
- Defined engineering problems, collected data, established facts and drew conclusions to solve project issues.
- Maintained project schedule by monitoring employee performance.
- Supported senior managers and department leaders by completing projects and problem resolution within budgets and schedule demands.
- Closely collaborated with project members to identify and quickly address problems.
- Close co-ordination with BHEL to ensure material availability
- Carried out protocol checks with reputed contractors and vendors to ensure quality of job completion
- Co-ordination with project consultant and contractors to eliminate bottlenecks of project
Mahan Aluminium Project
Engineer
06.2011 - 06.2014
Job overview
- Mahan Aluminium Project:
- Managed erection & shutdown – maintenance of turbine like rotary & stationary equipment
- Evaluated alignment of major equipment such as BFP, CEP, and so on
- Planning and Documentation of Regular maintenance,Annual Overhauling,Opportunity shutdown
- Creating and Tracking of Preventive maintenance checklist,HIRA,SWI,SMP,SOP for each equipment of TG area
- Accomplishments:
- Ash handling Plant
- Presented and won 3 kaizen completion awards in 2020 , recently got 1st Rank in kaizen in November 21
- Presented OIC projects – 9 nos past year all approved by management
- In Year -2021 till now 2 OIC projects presented by me also approved by Jury members and budget allotted
- Availability of Ash water pumps and recovery water pumps improved
- New energy saving projects identified and implemented
- Turbine & auxiliary
- Ascertained shutdown maintenance of turbine to eliminate major vibration problem in the same
- Steered efforts in performing entire process of BFP (Centrifugal Pump) Cartridge Removal and insertion of new one including coupling in 24 hours
- Spearheaded the shifting of whole conveyor drive from one unit to another unit (15 day work) within a span of 6 days; received award for the same
- Improoved Equipment availability for Operation (EEA) up to 100 % of Critical Pumps such as Boiler Feed Pump ,CEP Etc
- Successfully completed dismantling of 8 stage centrifugal pump, maintenance and assembly
- Project Undertaken:
- Mahan Aluminium 150x6 (900) MW Captive Power Plant; 5 units successfully erected& commissioned
Kanoria Chemicals India Ltd
Engineer
07.2009 - 06.2011
ISGEC Heavy Engineering Ltd, UP Steels
Planning Engineer
06.2008 - 06.2009
Job overview
- Implemented production planning and timely implementation of customer orders
- Planned and coordinated materials, equipment and labor
- Made accurate estimates for timescales and costs for projects.
- Tracking of "casting" from pattern shop to Machine shop and co-ordination with Marketing department
Eco Projects Pvt. Ltd
Site Engineer
08.2007 - 05.2008
Job overview
- Project: R&M of 110 M.W
- Steam Turbine
Education
Gwalior Engineering College, Rajiv Gandhi Proudyogiki Vishwavidyalaya
B.E from Mechanical Engineering
2007
Skills
- Mechanical Maintenance
- Digitalization for Maintenance
- Budgeting and Financial Planning
- Office 360 , One drive , Technical Presentations
- Data Analytics -Oracle OAC , Apex ,ATOMS
- Planning & Budgeting (ZBB)
- Engineering and Maintenance Operations and TPM/WCM
- Projects- Erection & Commissioning
- IMS - ISO 9001, 14001 & 45001
- Subject Matter Expert-Pumps
- Spares Management
- Inventory Management
- Subject Matter Expert- Pumps
- Root cause analysis, RCM, HIRA, JSA,
- Team Management
- Proposing and Executing CAPEX and OPEX
- Technical Presentations
Accomplishments
- Achieved 100% Reliability of pumps by introducing RCM for Pumps
- Certified - Pump Subject Matter Expert of Pumps
- Traveled to external plant as External Trainer and given training session for 2 days.
- Ensured Vendor Managed Inventory (VMI) for bearings for whole plant to ensure availability of spares and at the same time reducing inventory cost
- Presented more than 11 new technical presentation in past one year out of which 9 got selected by higher management
- Implementation of new digitalization tools for reducing maintenance cost and downtime (Smart sensors for gear Boxes )
Timeline
Deputy Manager
Mahan Aluminium
11.2019 - Current
Assistant Manager
Mahan Aluminium
07.2014 - 11.2019
Senior Engineer -Projects
Hindalco Industries Ltd
06.2011 - 01.2019
Engineer
Mahan Aluminium Project
06.2011 - 06.2014
Engineer
Kanoria Chemicals India Ltd
07.2009 - 06.2011
Planning Engineer
ISGEC Heavy Engineering Ltd, UP Steels
06.2008 - 06.2009
Site Engineer
Eco Projects Pvt. Ltd
08.2007 - 05.2008
Gwalior Engineering College, Rajiv Gandhi Proudyogiki Vishwavidyalaya
B.E from Mechanical Engineering
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