Summary
Overview
Work History
Education
Skills
Software Skills
Disclaimer
Personal Information
Timeline
Generic
Nelson Nantha Kumar.PS

Nelson Nantha Kumar.PS

TOOL ROOM MANAGER
Mira Road

Summary

Professional Summary

Results-driven professional with extensive experience in general and technical skills, leveraging expertise to drive efficient tool room management and optimize operational excellence

Professional with 16+ years of experience in managing Tool Room Operations, Production Planning & Control, Process Enhancement, Resource Management, Team Management, and New Product Development. Currently associated with Machino Plastics Limited, a joint venture with Maruti Suzuki Motors.

Key Strengths

· Strategic planning and execution expertise to drive operational efficiency and profitability.

· Strong leadership abilities with a focus on fostering teamwork, improving efficiency, and implementing cost-effective solutions

· Committed to delivering high-quality tooling solutions and supporting organizational goals through operational excellence

· Proficient in Mould process planning and operations for manufacturing plastic molds, ensuring quality service and timely project completion.

· excellent Communication skills with a proven ability to collaborate effective with internal teams and customers.

· Strong team builder with a track record of fostering collaboration, motivating teams, and creating a culture of accountability and innovation.

· Mold steel panel reduction and machining time reduction challenge modifications, such integrated design, are things I know well.

· possess understanding about it Steel selection based on customer expectations and part material aspects.

· expertise in overseeing tooling activities, such as molds for hot runner systems, chrome plating components, painting parts molds,clear parts molds (PC)and the texturing process for molds.

· Strong emphasis on safety and good 5S daily activity in workplaces.

· Proficient in ISO audit processes, ensuring compliance with quality standards and driving continuous improvement

Overview

16
16
years of professional experience
4
4
years of post-secondary education
3
3
Languages

Work History

Tool Room Manager

Machino Plastics Bhecharaji Limited
10.2023 - Current
  • Company Overview: Currently associated with Machino Plastics Limited, a joint venture with Maruti Suzuki Motors
  • Review and recommend special machinery to enhance production efficiency
  • Collaborate with engineering teams to improve products and processes
  • Participate in plant expansion, equipment planning, and conversion projects
  • Oversee equipment maintenance, building upkeep, plant security, and protection
  • Monitor and test various plant processes to ensure optimal performance
  • Control costs to achieve budgetary goals and develop preventive maintenance plans
  • Set performance goals, determine key performance indicators, and measure progress regularly
  • Stay updated on the latest production trends, technologies, and best practices
  • Foster trustworthy relationships with employees and promote a positive work environment
  • Participate in manufacturing-related activities, such as quality, productivity, safety, innovation, supply management, and on-time shipping
  • Ensure seamless day-to-day operations of the manufacturing facility
  • Analyze complex designs and determine the best machining strategies
  • Undertake vendor development for tools and part production
  • Manage overseas mold tooling and analyze vendors for capacity assessment and time frame agreements
  • Currently associated with Machino Plastics Limited, a joint venture with Maruti Suzuki Motors
  • Customers: Maruti Suzuki, Suzuki Motorcycle India, Volvo Eicher, Godrej, Daikin, Hitachi
  • Parts: Front & Rear bumper, IP, Garnish Cowl Top, absorber front bumper, box floor console, Panel Instrument Cluster, under hood parts, Engine Cover, Fender liner, Foot Rest, HCV Cover
  • Mold Tonnage: 100T to 3000T

Tool Room Manager

Shinwa Moulds India Pvt. Ltd
12.2022 - 08.2023
  • Company Overview: Korean MNC for Tool Manufacturing
  • Project Planning of New Mould Development
  • Analyzing Project cost Estimation Vs Actual
  • Monitoring & reviewing of Mould Development Status
  • Manpower Handling
  • Approval of Weekly planning & Scheduling
  • Weekly reviewing of PPC Plan Vs Actual
  • Preventive Maintenance of Machines Weekly / Monthly Scheduling
  • Customer Communication, fortnight updating to customer
  • Responsible for Trails & Proving
  • Korean MNC for Tool Manufacturing
  • Customers: Hero Motors, Alpha Maier, TVS, Sankogosei, NTF, Mahle
  • Parts: Rear Fender & Front Fender, Wiser, Wheel cover, Engine cover, Air Filter
  • Mold Tonnage: 100T to 650T

Tool Room Manager

Aimax Tool and Engineering solution
04.2017 - 10.2022
  • Project Planning of New Mould Development
  • Stage Operation Planning & Executing on the shop floor
  • CNC & Conventional machine work planning
  • Supervise, train and evaluate tool room staff
  • Issued employee performance reports on a quarterly basis
  • Identified issues with assembly processes
  • Performed internal audits of equipment performance
  • Ensured optimal performance of all manufacturing equipment
  • Supervised projects to ensure implementation of project specification
  • Mold Tonnage: 100T to 450T
  • Customers: TVS, CELLO, Varroc polymers, National plastics
  • Parts: Front Fender, visor, Side cover, mirror Cover, tail panel

Asst manager Tool Room

Varroc polymers
08.2016 - 03.2017
  • Managed all tooling operations
  • Identified issues with assembly processes
  • Performed internal audits of equipment performance
  • Ensured optimal performance of all manufacturing equipment
  • Supervised projects to ensure implementation of project specifications
  • Coordinated efforts with production and design teams
  • Worked with tool engineers to prepare new designs or modifications
  • Hire new toolroom staff as necessary
  • Issued employee performance reports on a quarterly basis
  • Documented equipment repairs and prepared required reports
  • Ensured compliance with contract specifications for each project
  • Prepared staff work schedules and evaluated employee performances
  • Maintained all equipment and performed regular inspections
  • Customers: Two-wheelers: Honda, Suzuki, Hero, and Yamaha; Four-wheelers and commercial vehicles: Tata Motors, Mahindra, Fiat, GM, Volkswagen, Ashok Leyland, VECV, and Piaggio, Bajaj Auto Limited, TVS Motor Company, Eicher Motors Ltd; Overseas: Ford, GM, Chrysler, and JLR
  • Parts: IP, Door Trim, Bumper, B-pillar, Air Filter, front end carrier, Spoiler lower, front grill, head lamp housing, lighting parts, Wheel liner

Asst Manager – Die Shop –Cam Department

Ramkrishna Forgings Limited
04.2015 - 04.2016
  • Manage and mentor a team of CAM programmers, assigning tasks, providing technical guidance, and evaluating performance
  • Lead project planning and prioritization to meet production schedules
  • Identify training needs and develop staff skills in advanced CAM functionalities
  • Program Development and Review
  • Review and approve CAM programs created by team members, ensuring accuracy, efficiency, and adherence to quality standards
  • Identify areas for improvement and optimize toolpaths, machining parameters, and cycle times
  • Analyze complex designs and determine the best machining strategies
  • Stay updated on the latest CAM software features and advancements to implement best practices
  • Proficient in interpreting engineering drawings, GD&T, and manufacturing specifications
  • Troubleshoot complex programming issues and provide technical solutions
  • Customers: TATA Motors, Indian Railways, FORD, Ashok Leyland

Tool Room – Senior Engineer -Cam programmer

Sri Devi Tools Engineers Pvt Ltd.
08.2010 - 11.2014
  • Create CNC programs
  • Optimize machining Improve the efficiency and precision of CNC machines
  • Select cutting tools Choose the right cutting tools based on the part requirements and material
  • Troubleshoot: Identify and fix errors in programs and machine performance issues
  • Maintained tooling database: Keep track of tooling and gauging requirements
  • Perform tests: Run tests and adjust ensure parts meet quality and specification standards
  • Communicate: Work with engineers, machinists, and production teams to ensure efficient workflow
  • Oversees a team of CAM programmers, ensuring efficient and accurate production of CNC machine programs by managing project workflows
  • Reviewing program quality, optimizing machining processes, and collaborating with engineering and manufacturing teams to meet production deadlines and quality standards
  • Utilizing advanced Computer-Aided Manufacturing (CAM) software
  • Customers: Honda, Yamaha HERO, Maruti, Mahindra, Tata Motors, Suzuki, Ford, VW, GM, Toyota, FIAT, Eicher, SEKUSI, DLJM, Varroc, Denso
  • Parts: IP, Door Trim, Bumper, B-pillar, Air Filter, front end carrier, Spoiler lower, front grill, head lamp housing
  • Mold Tonnage: 150T to 3000T

Education

BTech - Mechanical

IIE College
R.K Puram, Delhi

Skills

TPM (Total Productive Maintenance)

Software Skills

Master Cam, Work NC, Tebis, Power Mill, UG (Nx), Tebis, Power Shape

Disclaimer

I hereby declare that the information provided here in are true and correct to the best of my knowledge and belief.

Personal Information

  • Father's Name: Mr. Paul
  • Date of Birth: 12/29/85
  • Gender: Male
  • Marital Status: Married

Timeline

Tool Room Manager

Machino Plastics Bhecharaji Limited
10.2023 - Current

Tool Room Manager

Shinwa Moulds India Pvt. Ltd
12.2022 - 08.2023

Tool Room Manager

Aimax Tool and Engineering solution
04.2017 - 10.2022

Asst manager Tool Room

Varroc polymers
08.2016 - 03.2017

Asst Manager – Die Shop –Cam Department

Ramkrishna Forgings Limited
04.2015 - 04.2016

Tool Room – Senior Engineer -Cam programmer

Sri Devi Tools Engineers Pvt Ltd.
08.2010 - 11.2014

BTech - Mechanical

IIE College
Nelson Nantha Kumar.PSTOOL ROOM MANAGER