Nethaji Varma Salva
Tirupathi
Summary
Engineer with extensive experience in project leadership and cost reduction initiatives. Certified Lean Six Sigma Green Belt with proven ability to enhance productivity and optimize supply chain management. Expertise in implementing cost containment systems and driving process improvements using DMAIC and 7 QC tools. Strong background in lean manufacturing principles to support organizational change and efficiency.
Overview
9
9
years of professional experience
1
1
Certification
Work History
ENGINEER
TATA ELECTRONICS PRIVATE LIMITED
12.2023 - Current
- Acted as a liaison between upper management and production staff, effectively communicating goals and objectives to ensure alignment
- Managed and supervised production teams to ensure efficient assembly line operations, resulting in increase in productivity.
- Conducted regular performance evaluations, provided feedback, and implemented training programs, resulting in a highly skilled and motivated workforce.
- Oversaw inventory management, optimizing stock levels to meet production demands while minimizing excess inventory costs.
- Implemented quality control measures, reducing defects and enhancing product reliability and customer satisfaction.
- Co-ordinate with Shift planner and get shift plan & the backlog.
- Man power/resource allocation based upon the required models.
- Using SAP-MM to trace the materials and stock.
- Conduct CFT meetings to find solutions and RC.
- Co-ordinate with Testing and Maintenance teams to run the lines smoothly without any machine breakdowns.
- Co-ordinate with FG Warehouse team and move the FG from Shop Floor.
- Review Material handling engineer for every 2 hours.
- Monitor and review the UPH & yield on hourly basis to achieve shift capacity.
- Monitor and reduce the scrap and ensuring on time scrap movement from the line.
- Planning for change over in advance.
- Monitor and close the work orders within the pre-defined time.
- Identification of bottle neck areas by using time-study analysis.
- Work towards providing long term solutions to arrest the recurrence of the problem.
- Active participation in new projects.
DEPUTY ENGINEER
Foxlink India Pvt ltd
Tirupathi
07.2022 - 11.2023
- Prepare daily work plan based upon monthly plan.
- Conduct meeting to SLL and update the daily plan and targets.
- Using Oracle for material and WO tracking.
- Review and checking about the 4M related points and solve the issues.
- Review the line output hourly and give suggestion to SLL, recover down time by using Lean manufacturing techniques.
- Audit the line based on customer audit points and close the NG points with help of CFT.
- Doing line audit with customer for checking the process as per SOP.
- Plan to achieve the Target YEILD and UPH as per company standards.
- Maintain the Work order status of material and make material availability for the production line.
- Checking the line WIP and make arrangements to consume the WIP.
- Attend meeting with customer for improve the line and customer standards.
- Attend meeting with CFT for better root cause.
- Work for material audit (i.e Half yearly and yearly) and match the quantity of WO.
- Maintain the Documents of daily Activities and production reports.
PRODUCTION ENGINEER
Dixon Technologies India Pvt ltd
Tirupathi
06.2019 - 06.2022
- Prepare daily work plan based upon monthly plan.
- Daily conduct DRM & CFT to implement the work plan.
- Using SAP-MM for checking material status of store and line.
- Man power/resource allocation based upon the required models.
- Guide the team to achieve daily targets by monitoring hourly targets.
- Get the cycle time to find bottleneck areas and improve the process.
- Analysis the bottleneck areas in the process for reduce cycle time.
- Using LOB technique for improve process and reduce manpower according to cycle time.
- Done PDCA for improvement of project management.
- Using SMED technique while model changing time.
- Maintain KAIZEN for small improvements in shop floor.
- Use RCA for defects in the process and part.
- Monitoring first pass yield and control the rejections.
- Use FMEA for clear the major defects in the process.
- Use 6M changes and fish bone diagram for reduce cycle time.
- Measure the level of 5’s through check sheet & monthly audit.
PRODUCTION SUPERVISOR
Motivating graphics India (MG kora pack)
Chinna jambada
05.2018 - 05.2019
- Managing production processes to enhance product quality and maximize efficiency.
- Directly supervising hourly production.
- Ensuring the safest working environment possible for staff.
- Planning, assigning, and directing production work.
- Appraising staff performance.
- Making sure that products are to the highest grade and production standards.
- Creating an environment that is conducive to teamwork.
- Making sure that paperwork is in place for audits.
- People management in rigid box Assembly line.
- Fix the issues and resolve the problems with my communication in assembly line.
- I know about the ZHONGKE machines of rigid box making.
- I know to get the inventory stock details of raw materials and planned to process the materials.
MACHINE OPERATOR
myunghwa automotive India pvt ltd
Kanchipuram
08.2017 - 04.2018
- I know to operate CNC machines of grinding, facing, turning and drilling.
- Maintained good housekeeping practices on machines and within work area, complying with all company and safety rules and regulations.
- Utilized CNC and manual equipment to perform rough and finishing machining.
JUNIOR ENGINEER
LS Automotive India pvt ltd
Tiruvalluru
07.2016 - 06.2017
- Studied corrections from senior engineers to learn and grow as a professional.
- Prepare SOP for the assembly line.
- Prepare documentation and excel sheets in production.
- Switch assembly and front panel assembly in multi-function switches.
- Well known about assembly of power window switch.
- Process the project under the direction of experienced engineering professionals.
- Completed inspections of finished goods.
- Resolved issues in the assembly line with knowledge of principles and real-world operations.
- Utilized AutoCAD to complete renderings of some small individual components.
Education
B. Tech - Mech
Siddhartha institute of engineering and technology
01.2016
Intermediate -
Sri Chaitanya jr college
01.2012
SSC -
Himaja English medium high school
01.2010
Skills
- Lean six sigma tools
- Lean manufacturing
- Root cause analysis
- Process improvement
- Project management
- Bottleneck identification
- Training implementation
- SAP MM
- AutoCAD
- ANSYS
- SOLIDWORKS
- Microsoft Office Suite
- Team collaboration
- Adaptability and learning
- Problem solving
Certification
- Attended a national-level workshop on 'Assembling and Disassembling of IC Engines' at Siddhartha Institute of Engineering and Technology, Puttur
- Attended a national-level workshop on 'Energy Security through Renewable Sources' at Siddhartha Institute of Engineering and Technology
Projects
Strength of Materials, Mechanical Behaviour of Hybrid Aluminum MMC's by Stir Casting Method, Aluminum 7075, Silicon Carbide, Aluminum Oxide, Fly Ash
Languages
- English
- Telugu
- Tamil
Personal Information
- Father's Name: S. Janakirama Raju
- Date of Birth: 06/29/95
- Gender: Male
- Nationality: Indian
Languages
Telugu
First Language
Telugu
Proficient (C2)
C2
English
Advanced (C1)
C1
Tamil
Upper Intermediate (B2)
B2
Hindi
Elementary (A2)
A2
kanada
Beginner (A1)
A1
Disclaimer
I do hereby declare that the above-mentioned details are true to the best of my knowledge and belief.
Timeline
ENGINEER
TATA ELECTRONICS PRIVATE LIMITED
12.2023 - Current
DEPUTY ENGINEER
Foxlink India Pvt ltd
07.2022 - 11.2023
PRODUCTION ENGINEER
Dixon Technologies India Pvt ltd
06.2019 - 06.2022
PRODUCTION SUPERVISOR
Motivating graphics India (MG kora pack)
05.2018 - 05.2019
MACHINE OPERATOR
myunghwa automotive India pvt ltd
08.2017 - 04.2018
JUNIOR ENGINEER
LS Automotive India pvt ltd
07.2016 - 06.2017
B. Tech - Mech
Siddhartha institute of engineering and technology
Intermediate -
Sri Chaitanya jr college
SSC -
Himaja English medium high school
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