Nidhin Mohan

Biopharmaceutical industry-Design and manufacturing Fermentor , Process Vessel, Bioreactor, CIP & SIP System, etc. ASME U-STAMP approved company. Deals with pressure vessels from 5L to 10,000L. Supplied to different countries over the world includes India, Netherlands, Korea, South Africa, Iran, Israel, Cuba.

• Perform QMS implementation based on Quality control manual as per ISO 9001:2015 and ASME
• Review and verify Manufacturing Documents/Inspection Reports for projects and keep ready for FAT
• Develop and verify the ITP/QAP, validation plans and protocols, Weld plan along with Weld map, inspection methods, work instruction and inspection plans complying with project specification
• Develop and revise Quality Manuals, Procedures, SOPs, Checklists, GDP, NC reports, KPIs, etc
• Managed a team of engineers/technicians and providing guidance throughout the Quality cycle
• Collaborated with stakeholders to resolve technical issues & optimize processes for efficiency
• Executed IQ/OQ/PQ protocols for process equipment and ensuring systems met requirements
• Conduct, monitor and manufacturing investigation for OOS & OOT results and on-time closure
• Assuring quality parameters of the parts at supplier end as per agreed QAP/SOPs
• Review & evaluate supplier quality data to identify process improvement within supply chain
• Monitor, Verify and Control the incoming inspection, stage wise inspection as per quality plan & JBT
• Support Change control, appropriate impact assessment, approval, and on-time closure
• Welding In-charge- Monitor and control welding activities, Review and prepare welding documents WPS & PQR, Certify and Witness welder qualification, Continuity records and Weld Calculation
• Undertook R&D activities in welding to improve product quality and Defect & cost analysis
• Familiar to welding sections related to Standards ASME BPVC, PED, AD-2000Merkblatt
• Verify & assuring Final equipment with drawings, P&ID, SOPs, MBOM, Codes & URS before Pre-FAT
• Participate FATs activities with TPI/clients & meet within customer expectation & close MOM points
• Prepare, Analyze and Review the Departmental KPIs reports- NC in incoming inspection, Rejection rate reports, weld Defect analysis reports, Rework cost analysis, NC during FAT & SAT
• Prepare Control, monitor and timely closure of deviation and investigations to identify RCA and CAPA
• To Implemented risk-based approaches to qualification activities, reducing project timelines by 20%
• Monitor and execute improvements with help of Six Sigma, Kaizen, 5S, Lean, CAPA, 5M-1E & RCA
• Participated in cross-functional teams to troubleshoot equipment failures and implement CAPA
• Ensure avoiding rework and investigate for resolve quality issues and customer complaints
• Conducting periodical Internal audit and supplier audit, keep readiness for ASME and ISO audits
• Conducting Internal Audits, preparation of Audit reports and effective closure of all Audit findings
• Ensure planned tasks are delivered on time, cost saving initiatives and on the quality of performance
• Identify the area of improvements for training requirements and conduct training to team members.

Company Overview: Design and Manufacturing Mineral process equipments i.e Dewatering (Thickeners & Filters), Gravity separation (Cyclones & Classifier), Mining Equipments (Agitators & storage tank), Clusters, Skids screen

• Prepare inspection test plan, procedure, checklist, SOP's and all other required documents
• Review the Design documents with Customer requirements as per Specification sheet or PO and identify deviation and raise to design team for meet with customer requirement
• Ensure quality parameters at organization and supplier end as per agreed QAP/ SOP s
• Prepare and Controlling WPS, WPQ, PQR for manufacturing in organization and suppliers end
• Ensure and verify Inspection based on standards such as AWS D1.1, ASME Section IX and ISO 3834
• Ensure and witness painting inspection based on painting standards & paint qualification methods
• Manage the root cause analysis and corrective actions process of supplier quality issues
• Review and evaluate supplier quality data to identify process improvement opportunities
• Prepare and control Key Performance Indicators (KPIs) reports and maintain in organization
• Perform inspection Documentation of Dimension, NDT & NDE,, Assembly, Painting, blasting ,etc
• Monitor & verify complete stage wise and final inspection before FAT
• Prepare and review and checked quality inspection reports and final MDR submission
• Conduct pre-FAT, review and verify the inspection checklist reports
• Liaised with client or TPI person evaluation of product including clearing punch list or MOM points
• Prepare NC reports based on NC compliance and determine RCA for identify CAPA
• Handling customer complaints and implementation of CAPA
• Develop and execute Gemba walk, 4M checklist, 5S, Lean, Fishbone analysis & Pareto chart
• To plan and conduct internal audits within the organization & supplier evaluation at supplier end
• Schedule and Conduct management review Meetings (MRM)
• Develop and Implementing Risk based thinking and problem solving activities- RCA , 5Whys, etc
• Ensure effective co-ordination across groups and ensure QMS implementation effectively
• Ensure all quality test equipment is working in good condition and with periodical calibrated
• To conduct training and maintain qualified inspectors and skilled field staffs.

• Prepare inspection reports, fulfill checklist and liaised with client person on stage & final inspection
• Performed inspection on various stage-wise and establish repair techniques
• Performed incoming material receiving inspection,Welding inspection, NDT test, Hydro test, Boroscopic test, assembly test, painting inspection, closing NC points and Final SAT
• Prepare and handling Inspection reports and document submission
• Established communicated quality requirements and areas for improvement in daily project meeting
• Performed all relevant inspection activities for Pressure vessel, Air fin coolers and piping system

• Company Overview: Maintenance Project BPCL Refinery
• Prepare inspection reports, fulfill checklist and liaised with client person on stage & final inspection
• Performed inspection on various stage-wise and establish repair techniques
• Performed incoming material receiving inspection,Welding inspection, NDT test, Hydro test, Boroscopic test, assembly test, painting inspection, closing NC points and Final SAT
• Prepare and handling Inspection reports and document submission
• Established communicated quality requirements and areas for improvement in daily project meeting
• Performed all relevant inspection activities for Pressure vessel, Air fin coolers and piping system
• Maintenance Project BPCL Refinery

• Company Overview: Plant maintenance project (Short period), BPCL Refinery
• Established raw material inspection and all inspection activities
• Performed all inspection on Pressure Vessel, piping system, column & heat exchanger
• Performed Documentation control
• Plant maintenance project (Short period), BPCL Refinery