NIKHIL TYAGI
Saharanpur
Summary
Experienced (11+ years) with a demonstrated history of working in the Railway industry. Skilled in Maintenance Engineering, Fleet Life Cycle Cost (LCC) Optimization, Air Brakes, Air Compressors, Pneumatic System & Lean Manufacturing. Strong operations professional with a degree of Bachelor of Technology (B.Tech.) focused in Electrical and Electronics Engineering.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Maintenance Engineering Engineer - WAG12 Locomotive
Alstom Transportation
Saharanpur
09.2023 - Current
- Responsible for defining E Loco Maintenance plan - Preventive and Corrective Maintenance activity.
- Responsible RAMS vs LCC failure rate comparison for supplier reliability calculation.
- Responsible for C-BOM Analysis for Planned vs. Spent Material variance during maintenance.
- Design of LSA elements (Maintenance Task Analysis, Life Cycle Cost, Level of Repair Analysis and Reliability Centered Maintenance), Validation of support solution and associated maintenance documentation or training toolkit.
- Overhauling (Level 4) Documents Preparation based on Make or Buy Business Case Finalization.
- Responsible for preventive maintenance BOM creation and updates based on design changes.
- Responsible for validation and implementation of Supplier Maintenance Manual.
- Develop & Monitor Prognostic Health Monitoring (PHM) approach.
- Develop & Monitor Reliability Centered Maintenance and condition monitoring of the Locomotive to improve Life Cycle Cost of Locomotive.
- Developed and implemented engineering strategies to improve production efficiency.
Assistant Manager Operations
Knorr-Bremse India Pvt Ltd
Faridabad
03.2014 - 09.2023
- Responsible for Assembly & Functional Testing of Electro-Pneumatic Brake Panels (BCM, CCB 2.0, Triplate & BCU) supplying to ALSTOM (WAG12 LOCO, Agra-Kanpur Metro & MRS1), Titagarh Wagons (Pune Metro), and Indian Railways (CLW & BLW).
- Coordinate with the design team for clarifications or queries related to drawings, suggest changes in design to ensure smooth manufacturability of parts.
- Ensuring updated BOM in production according to any design changes to PPC, SCM, and Design.
- Review key metrics related to productivity, quality, 5S, Kaizen, cost, safety, morale, and capacity utilization with the team, and provide guidance to them on improving performance.
- Review performance trends and root cause analysis for gaps, discuss, and finalize action plans for improvement.
- Coordinate with the Quality team for timely inspection of the parts produced and conduct a root cause analysis (RCA) / red bin analysis within the quality circle to identify the cause and define corrective actions to improve the quality of the process.
- Educate and train team members on QMS and all related compliance in respect to Factory Act and EHS, respective processes, documents, and records.
- Participate in internal and external audits, ensuring observations and NCs are closed within target dates.
- Drive low-cost automation in the process to improve productivity, quality, and efficiency.
Process Engineer
Jai Ambey Global Electrical ltd.
Sonipat
09.2012 - 03.2014
- Analyze production process to improve latent, risk defects. Coordination with the engineering department to deploy new projects.
- Write work instructions and train operators and workers. Make and improve tools, fixtures, machines, and automation.
- Analyze operations to set standard working time and identify capacity improvement.
- Balance line analysis for cycle time and tact time.
- Standardizing work method and processes for production.
Education
B.Tech/B.E. - Electrical & Electronics Engineering
Uttar Pradesh Technical University (UPTU)
Lucknow07-2012
Skills
- Life Cycle Cost (LCC) Optimization
- Process Improvement
- Maintenance Optimization
- Costed-BOM Analysis
- Verification and Validation (V&V)
- Value Stream Mapping (VSM)
- Air Brakes and Compressors
- PFMEA & Control Plan
- Pneumatics Technologies
- High Voltage Testing
- Troubleshooting & Maintenance
- SAP User
- Torquing & Gluing Application
- Microsoft Office
- PDCA Cycle
- Root Cause Analysis
- 5S & Kaizen
Certification
- 7 days Training Certificate of Advance Lean Manufacturing by German Expert.
- 3 days Training Certificate of Basic Pneumatic System from SMC, Greater Noida.
- 7 days Training of Air Compressor System Assembly and Functional Testing at Munich from Germany by German Expert.
- 3 days Training Certificate of High Pot (High Voltage) Testing from National Power Training institute, Faridabad.
- 2 days Training Certificate of PFMEA (Process Failure Mode Effect Analysis) from OMNEXINC.
- 7 days Training Certificate Of IPC-WHMA-A620.
- 1 day Training of Certificate Loctite Application by Henkel Expert.
- 7 days Training of VSM (Value stream Mapping) by German Expert.
- 1 day Training of 5S from OMNEX INC.
- 1 day Training of Configuration Management by SAP key user.
- 2 days Training of Supervisory Skills.
- 4 Weeks summer training certificate from Bharat Heavy Electrical Limited (BHEL), Haridwar
Languages
Hindi
First Language
English
Upper Intermediate (B2)
B2
Accomplishments
- First Position in Cost Improvement Drive-2024 for Optimizing Maintenance activates.
- Player of the tournament award in Alstom cricket premier league.
Professional Reference
A.N. Shukla – Chief General Manager (CGM) at Knorr-Bremse India Pvt. Ltd , Palwal (Mob: 9971326555)
Munish Kumar – Plant Head at TATA international Vehicle applications Pvt. Ltd. , Jamshedpur (Mob:8939275417)
Timeline
Maintenance Engineering Engineer - WAG12 Locomotive
Alstom Transportation
09.2023 - Current
Assistant Manager Operations
Knorr-Bremse India Pvt Ltd
03.2014 - 09.2023
Process Engineer
Jai Ambey Global Electrical ltd.
09.2012 - 03.2014
B.Tech/B.E. - Electrical & Electronics Engineering
Uttar Pradesh Technical University (UPTU)
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