NILADRI SEKHAR JANA

Study of P&ID, control write-up, Interlock description, other engineering drawing and document to start commissioning work. Review of Input-output set point list and finalize the alarm and trip set point in coordination with our process and commissioning team. DCS-PLC programming and logic development of CAS & N2O2 plant, as per Interlock description and write-up document. i: e: PPU, ATP, Cold Box, purity interlock, Booster compressor-Turbine, GOX IC Pump, Backup Pump, Air compressor,Dryer, Nitrogen Compressor.

Final as-built commissioning document preparation like: P&ID, interlock description, Input-output set point list, control write-up, codification work for Mandatory spare for handover etc.

Preparation of monthly & weekly basis job planning considering the Commissioning schedule.

Looking after the overall instrumentation job.

Linde India limited setting up an integrated 'Compressed Air and Cryogenic Nitrogen Plant' for HPCL Rajasthan Refinery Limited as a Technology, Construction and Commissioning partner.

• Involved in Instrumentation Engineering, Execution and Commissioning Work Including pre-commissioning work, Logic development work of overall plant i.e.: DCAC-EVC, Chilled water system, PPU, Cold Box, Purity system, Oil brake turbine, Generator brake turbine system, Stem bath vaporizer and Backup pump System etc.

Successfully completed the commissioning work of CA & N2 Plant Project Including as Built documentation and closing work of the Project.

Overall Electrical and Instrumentation Installation, Testing and Commissioning Job of MAIN MILL area.

SAIL is setting up an Integrated New Hot Strip Mill at Rourkela Steel Plant, Rourkela, India with 3.0 MTPA capacities to extend the plant capacity.

Responsibilities:

From 23rd November 2017 to 10thNovember 2022.

Engage in Overall Electrical and Instrumentation Installation, Testing and Commissioning Job of MAIN MILL area as an Electrical and Instrumentation area in charge.

Mill area Executed Scope of Job:

➢ 33kv/6.6kv 25 MVA Transformer and 6.6kv/.415kv 2 MVA Transformer erection.

➢ 13 Nos 12 MVA IGBT transformers for main Mill motor.

➢ 1250 nos panel, i.e., 6.6 KV HT Board, PCC, IMCC, CMCC, IMCP, VVVF Drive, UPS, PLC, RIO panel etc.

➢ 36 km of tray work, 800 km cable laying including power, control, and instrument cable and 18000 nos termination. Field tray rooting, root changing as per site requirement.

➢ 2115 nos Instrument Installation and 15000 nos of input /output checking.

➢ 1150 nos light fixture installation, 52km of earthing flat work, 135nos Earth pit and 470nos PJB, CJB, IJB Installation.

Involvement during Execution of the Job:

➢ Coordination with planning and other departments regarding material and front availability to start the job.

➢ Coordination with Engineering and Planning department for drawing availability checking, BOQ preparation and making procurement list of the consumable material.

➢ Coordinate with client and other Project partner regarding drawing review, monthly and weekly wise planning, project scheduling etc.

➢ Contractor finalization and finalize the manpower requirement as pre monthly job plan and overall project schedule.

➢ Coordinate with my subordinate regarding daily job plan VS achievement and drawing related issues etc.

➢ Coordinate with Engineering team and special vendors regarding drawing and installation related issues.

➢ Coordinate with all departments, client, and project partner regarding monthly and weekly job plan vs achievement, making of the commissioning schedule considering the project schedule.

➢ Coordinate with the safety department regarding safe work procedure, workplace hazard identification, preparation of the risk assessment and making of work permit for safe execution.

➢ Coordinate with the quality department for daily basis job quality checking, provide workmen quality training, making of the job procedure for better quality output.

Engaged in automation and Instrumentation job of the Stock house area.

SAIL is setting up an Integrated Blast Furnace at Bhilai steel plant, Bhilai, India with 3.1 MTPA capacities to extend the plant capacity from 3.9 MTPA to 7 MTPA.

Responsibilities:

From 27th December 2016 to 21stJuly 2017

During this project here I’m looking after the automation and Instrumentation job of the Stock house area as an Electrical and Instrumentation Engineer.

➢ Power and control schematic check and power charging of all RIO panels of the stock house.

➢ Establishment of control net and Profibus communication of stock House PLC with RIO, PCC, IMCC, MCC and VFD panels.

➢ Cable lying, Termination and Loop testing of 1600 inputs/outputs for stock house automation.

➢ Executing the ECR and Field tray work as per tray layout drawing and changing the tray layout as per site requirement and marking the changes at drawing.

➢ Executing the panel erection job as per panel layout drawing consult with client as well as designer if any changes required as per site condition.

➢ Executing the instrument erection and their cable Laying and termination job as per drawing and consulting with client for instrument location finalizing like, load cell, Radar type level sensor, hydraulic system, FT, TT, PT, Proximity sensor, encoder, pneumatic valve etc.

➢ Consult with special vendors or suppliers for the system commissioning like Hopper weighing system, Belt conveyor weighing system, Hydraulic system etc.

➢ Cable Laing, testing and commissioning of 85 nos pneumatic valve for stock house de dusting system.

➢ Motor feeder schematic check,79 nos Proximity sensor, 9 nos encoder and 84 nos radar type LIT installation and commissioning for stock house bunker filling system and shuttle conveyor system.

➢ Yaskawa A1000 VVVF Drive (415 V) feeder schematic check, drive parameter setting and testing and commissioning of stock house vibration feeder and furnace charging system.

➢ Successfully completed the integrated trial of Stock House automation system from DCS.

Leading the Commissioning work of Blast Furnace.

Tata Steel Limited is setting up an integrated steel plant at Kalinganagar, Orissa, India with 3.20 MTPA capacity of furnace.

Responsibilities:

From 27th October 2014 to 20thDecember 2016

During this project here I’m looking after the Testing and Commissioning Job of Blast Furnace consist of Stock House, Pump House, BF Proper, Chiller Plant, Fire Fighting system, Water Treatment Plant, DE dusting System, Submersible pump, ESP, Diesel Engine, Air Compressor, Air Dryers, EOT Cranes and Hoist as an Electrical and Instrumentation Engineer.

➢ Power and control scheme check and Power charging of Low voltage (415V) PCC, MCC, PDB Panel.

➢ Improvement of IR Value and PI Value of HT/LT Motor by applying Low Voltage Injection, Motor winding Series Connection, Heating Procedure etc.

➢ HT-MCC Feeder scheme check, testing, commissioning, automation and trial run of HT motor

➢ Power and Control scheme check of MCC Feeder and PLC Panel, Cable Loop testing, Motor Megger Testing, Instrument Erection, Calibration, Control Valve Testing for Fire Fighting system and water treatment plant Commissioning and Automation.

➢ Transformer Panel Scheme Check, IR Test, Open Circuit Test, Short Circuit Test, air Load Test with EPIC –III Controller and charging of 9nos 415V AC/100 KVDC Rectifier Transformer of Stock House-ESP and Cast House-ESP (Electrostatic Precipitator).

➢ Erection Testing Commissioning of 33KV/6.6KV Oil cooling Transformer, 6.6KV/415V Air cooling Transformer and 415V/220V Lighting Transformer.

➢ ACS800, ACS850, ACS350 VVVF ABB Drive (415 Volt) Panel Scheme Check, Drive Capacitor Reforming, Parameter Setting, Testing and Commissioning of Stock House Vibration Feeder, EOT Crane and Hoist.

➢ 12 Nos of 310 HP Diesel engine starter control panel logic test and automation for emergency operation such as power failure, system breakdown etc.

➢ Instrument Erection, Cable laying, Loop Testing, Termination and Calibration for Chiller Plant Commissioning and Automation.

➢ Panel Erection, Cable laying, Termination, Scheme Check, Testing, Commissioning and Load test of 4 Nos of 50-ton main hook with 20-ton axillary hook EOT Crane, 7 Nos of 10 Ton/5 Ton EOT Crane.

➢ Testing and commissioning of 9Nos of Auto clean Filter and 25Nos of Submersible Pump.

➢ Testing Commissioning of Stock House DE dusting system consist of 84 Nos Pneumatic Damper, Cast House DE dusting system consist of 32 nos motorised Damper, 3 Nos of Pneumatic Conveying System, 1No SH-ESP and 2Nos CH-ESP (Electrostatic Precipitator).

➢ Calibration, testing and commissioning of 39Nos of LUT-400 Ultrasonic level transmitter, 65Nos of LUS-200 Ultrasonic level switch 49 Nos of Proximity sensor, pull cord switch, Belt sway switch, Zero Speed Switch and CR panel for Stock House bunker filling system and Tripper car.

➢ Material estimation and requirement of material as per specification for erection, construction and commissioning work.

➢ Coordination with vendor representatives for special equipment Instrument checking, commissioning and automation.

➢ Coordination with clients kicks off meeting monthly progress review meetings, hand over as built documents/drawings, survey changes, field changes etc.

PLTCM SHUTDOWN PROJECT:

Responsibilities:

From Aug 2014 to October 2014

Attend a shutdown job of 2.5 months for PLTCM upgradation Project at Cold Rolling Mill, Tata steel Jamshedpur.

Supervision of Cable Tray erection, cable laying, conduit marking, JB installation, Instruments Installation, Instrument tubing, Sensor installation, calibration, Cable Termination, loop check, Testing and Commissioning, site acceptance test, punch list clearance system signs off, site modification as required at site condition, discuss & finalize with client’s changes required at site.

JCAPCPL PROJECT:

About Project:

JCAPCPL (Jamshedpur Continuous annealing and processing company Pvt. Ltd) Project, TSL, Jamshedpur. Tata Steel and Nippon Steel Corporation (NSC), Japan are setting up a Continuous Annealing and Processing Line at Jamshedpur, India with 0.6 MTPA capacity. The line will produce automotive cold rolled flat products and address the local needs of Indian automotive customers for high-grade cold rolled steel sheets. The proposed joint venture aims to capture the growing demand for high-grade automotive cold-rolled flat products in India.

Responsibilities:

From 3rd November 2012 to Aug 2014

➢ Panel erection, Cable Tray erection, cable laying, Termination of 10 Nos EOT Crane and 12nos hoist.

➢ ACS800 VVVF ABB Drive (415 Volt) Panel Scheme Check, Drive Capacitor Reforming, Parameter Setting Testing and Commissioning of 55ton/40ton EOT crane.

➢ Conduit marking, JB installation, Instruments Installation, Instrument tubing, Sensor installation, calibration, Cable laying Termination, loop check, testing and commissioning of Water Treatment Plant.

➢ Erection and testing of 2 Nos 33KV/6.6KV oil cooling Transformer, 4 Nos 6.6KV/415V Dry type Transformer, 10 Nos 415V/220V Lighting transformer.

➢ Streetlight, plant bay light, COGD Plant Light fitting erection panel testing and timer setting.

➢ Panel erection, sensor installation, testing commissioning of ACS800 VVVF Drive (415 Volt) Panel, PLC Panel scheme check, Establish of PLC communication with VVVF drive and Operation check as per operation Philosophy of coil Transfer car.

➢ Panel erection, cable laying, sensor erection, testing and commissioning of Road and Rail Barrier signaling system and public address system.

➢ PDB Panel charging, Utility Socket and Welding Socket installation, cable laying and termination.

➢ Site acceptance test, punch list clearance system signs off, site modification as required at site condition, discuss and finalise with client’s changes required at site.

➢ Coordination with vendor representatives for special Instrument system checking and commissioning.