DEPUTY MANAGER -Internal Audit (Production) / SAP HANA S4 / Mechanical Maintenance / Hydraulic & Pneumatic Specialist / Steel Plant BOF & CON ARC Furnace Expert / Refectory Specialist / Heavy Machinery Equipment's Expert / Ship building Center
Berhampur ,Odisha
Summary
Driven Mechanical Engineer with over 8 years of experience in [Steel Plant- SMS (Steel Making Shop-BOF (Basic Oxygen Furnace) & (SLIDEGATE Purging Plug, SOC Machine). Proficient in Hydraulics & Machineries.
Specialized in Mechanical maintenance (ALL Equipment in steel plant SMS (BOF- Basic Oxygen Furnace) /slide
gate / EAF (HTJ machine)/Naval dockyard-Ship building Centre-Manufacturing of Submarines.
Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands.
Expertise in performing commissioning & trails of Missile Water Operating System (MWOS) and Missile Hydraulic
Operating System (MHOS),Proficient in conducting HPT (Hydro Pressure Test) & APT (Air Pressure Test) of VLM
(Vertical Launch Missile) Containers and installation of various sensors .Led the overhauling, defects rectification
and operational maintenance of Mechanical Weapon Equipment including Missile Containers associated equipment/ devices.
Performed fitment of Vertical Launch Missile Containers along with Diaphragm Seal as well as APP (Autonomous
Power Pack) Skid & APP Hydraulic System of PHSAS in Submarine Ships.
Team Leader with the capability to improve component's design, increase efficiency and decrease needs of
reengineering.
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote
organizational efficiency. Uses independent decision making skills and sound judgment to positively impact
company success.
Sought out continuous professional development opportunities to further develop expertise in Steel Industry
operations while strengthening support for team members. Resourceful leader with good organizational,
multitasking and project management abilities. Discerning and performance oriented in tackling operational
problems.
Overview
4
4
years of post-secondary education
1
1
Certificate
8
8
years of professional experience
Work History
Deputy Manager-Internal Audit (Production)
JINDAL INDIA LTD.
Kolkata / West Bengal, India
2024.06 - Current
Produced audit reports.
Documented recommendations to improve internal controls.
Identified and reported audit issues.
Performed internal audits of financial and departmental operations, developing risk.
assessments and conducting process walkthrough for compliance with documented
processes.
Participated in special projects as requested by senior leadership, providing subject matter expertise on internal controls and risk management practices.
Investigated discrepancies discovered during auditing process.
Provided valuable insights to management by presenting clear and concise audit .findings, contributing to informed decision-making processes.
Assisted in preparation of audit reports that clearly communicated findings and recommendations to key stakeholders.
Supported management in developing action plans to address identified issues, promoting timely resolution of audit findings
Reviewed and identified risks, annualized controls and tested compliance.
Reported audit findings, covering compliance issues related to International Financial Reporting Standards (IFRS) and corporate regulations.
Prepared audit programs and documentation in alignment with Generally Accepted Auditing Standards (GAAS).
Collected and reported monthly expense variances and explanations.
Conducted 12 audits annually to keep store presentable and functional.
Improved team efficiency by streamlining processes and implementing innovative management strategies.
Maintained, documented and presented progress reports to leaders.
Deputy Manager-Basic Oxygen Furnace-Equipment's
RHI Magnesita India LTD (Tata Steel Meramandali )
Angul,Odisha, India
09.2021 - 05.2024
Monitored equipment and tool inventory to consistent replenishment in alignment with demand.
Inventoried and loaded supplies for travel.
Saved 85000 euro by implementing standardized operations for locations through equipment refurbishing.
Increased organizational efficiency by multitasking to foster timely project completion.
Maintained clean and organized facilities.
Headed efforts in identifying trends, finding errors and developing turnaround strategies for support equipment.
Managed equipment budgets, resulting in cost-effective purchasing decisions and reduced overhead expenses.
Negotiated favorable contracts with suppliers, securing high-quality products at competitive prices.
Streamlined asset management processes, facilitating efficient allocation of resources across various projects.
Maintained accurate records of equipment usage, enabling better planning and scheduling for future projects.
Performed equipment maintenance and repairs.
Ensured timely acquisition of new equipment, streamlining procurement process.
Improved overall productivity by ensuring proper functioning of all machinery and tools at job sites.
Instituted standardized process for employee certifications on specialized equipment use, promoting workplace safety and efficiency.
Optimized pump performance for reduced energy consumption and improved system reliability.
Collaborated with multidisciplinary teams to design, size, and select appropriate equipment for water treatment plants.
Managed projects from concept to completion, ensuring timely delivery of high-quality hydraulic engineering solutions.
Mentored junior engineers on industry best practices in hydraulics, fostering their professional growth and development.
Offered input and direction to construct accurate BOMs, drawings and schematics for assigned projects.
Optimized furnace performance for increased efficiency through regular inspection and maintenance of refractories.
Conducted thorough inspections of refractory linings in furnaces, kilns, and boilers, identifying areas for improvement.
Established preventative maintenance schedules which resulted in reduced repair costs over time.
Analysed failure patterns in refractories, leading to enhanced preventive maintenance strategies.
Implemented safety protocols during handling and installation of refractory materials, reducing workplace accidents significantly.
Streamlined communication among departments involved with refractory engineering projects for seamless collaboration.
Provided expert consultation on material selection and installation procedures for complex projects, maximizing project success rates.
Assisted clients in developing cost-effective solutions that met their specific requirements without sacrificing quality or performance standards.
Enhanced refractory durability by implementing advanced materials and design techniques.
Reduced downtime in production processes by promptly addressing and repairing refractory issues.
Collaborated with other engineers to develop innovative refractory solutions, resulting in improved operational efficiency.
Improved longevity of high-temperature equipment by selecting appropriate refractory materials and installation methods.
Coordinated cross-functional teams effectively towards timely project completion.
Regularly reviewed industry advancements to stay current on latest innovations for application improvements.
Inspected and tested machinery and equipment to diagnose malfunctions.
Led cross-functional teams, fostering collaboration and efficient problem-solving in highpressure
situations.
Reviewed technical documentation, ensuring accuracy and compliance with relevant regulations and company policies.
Implemented cost-saving measures through energy-efficient upgrades and optimizing existing systems' performance.
Streamlined maintenance processes for maximized productivity while minimizing costs.
Stayed current on industry trends, incorporating cutting-edge technology into design of new equipment and system improvements.
Enhanced communication among team members by developing standardized reporting templates for project updates, resulting in greater transparency across departments.
Increased efficiency through predictive and preventive maintenance strategies.
Developed preventive maintenance schedules to minimize downtime and optimize performance.
Reviewed technical documentation to complete equipment maintenance and repair.
Organized and directed maintenance shutdowns and start-up.
Diagnosed and resolved machine operation variations and equipment problems.
Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
Documented maintenance activities and confirmed compliance with relevant regulations.
Investigated and corrected mechanical problems with machinery.
Applied mechanical problem solving skills to develop creative solutions for quality products.
TECHNICAL SERVICES in 'RHI MAGNESITA INDIA LTD'.
At Steel Making Shop (SMS-2 ,BOF -Basic Oxygen Furnace (210 T capacity) at Tata Steel Meramandali location from AUG 2021.
Providing best possible Refractory Repair Equipment's for BOF /Con arc based on wear profile.
Providing technical service to achieve contractual target life/guarantee life of BOF – 7000 heats and 170 heats Sleeve Life.
Experience in [Steel Plant- SMS (Steel Making Shop-BOF (Basic Oxygen Furnace) & SLIDEGATE Purging Plug, SOC Machine).
Proficient in [Hydraulics & Machineries] and possess strong understanding of industry.
Committed to delivering innovative solutions and optimizing processes to enhance efficiency and productivity.
Seeking to leverage my expertise in challenging role to contribute to success of dynamic organization.
Highly skilled Mechanical knowledge with technical proficiency, problem-solving abilities, strong analytical skills, and effective communication seeking challenging role as Mechanical Maintenance Manager.
Passionate about exploring distant lands, getting lost in good book, capturing moments, feeling music, and engaging in various sports.
Committed to utilizing skills and experience to ensure efficient maintenance operations and enhance overall productivity.
Specialized in Mechanical maintenance (ALL Equipment in steel plant SMS (BOF- Basic Oxygen Furnace) /slide gate / EAF (HTJ machine).
Expert in SAP HANA- Production Module(RGP/NRGP/PO/PR/PI/MIGO/MIRO/GST POSTING/STOCK Inventory.
Planning in coordination with BOF operation Head maintenance of converter used Machine.(preventive Maintenance) With Commercial team at site planning procurement of Mechanical Materials required with proper following up of material consumption & requirement at site for maintenance.
Safety observation in shop floor and authorizing written safety permit for various maintenance works.
.
Junior Engineer-Hydraulics Specialist
SHIP BUILDING CENTER VISAKHAPATNAM -NAVAL DOCKYARD
Visakhapatnam, Andhra Pradesh, Andhra Pradesh
02.2016 - 07.2021
Leading team of 7-8 members and extending support to them by defining standard practices.
Spearheading end-to-end installation, testing & commissioning of equipment to reduce downtime & enhance operational efficiency and ensuring completion of project within minimum turnaround time to maximize output.
Planning & implementing predictive, breakdown & preventive maintenance schedules for equipment as well as conducting regular shutdown inspections, repairs & replacements of spare parts to control operations.
Taking stringent measures to conduct tests & inspections as per quality norms, reviewing engineering drawings, layouts & cost estimates for erection, commissioning & maintenance operations.
Developing PIC (Pre-Installation Checks) of various equipment including Missile Containers.
Managing supervision of loading / unloading of VLM Dummies/ Reference Article/ UT/Live Missiles in Container.
Adhering to various quality and safety standards.
Executing article alignment checks on VLM Containers prior to integration of Launcher with Container.
Ensuring timely completion of work as Co-coordinator during major activities of trails like HATs and FATs of various weapon equipment.
Managing composition of ATP Missile Containers including vertical mounting of Launcher & Container Assembly, alignment/ verticality checking on vertical stand at SBC, Visakhapatnam, and taking corrective actions in consultation with ATP Committee.
Assisted in troubleshooting equipment issues, minimizing downtime and maintaining productivity levels.
Provided technical support to colleagues as needed, fostering collaborative working environment that promoted knowledge sharing.
Supported senior engineers in development of complex designs, contributing to advancement of project goals.
Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.
Improved design efficiency by streamlining processes and incorporating innovative engineering solutions.
Assisted in troubleshooting equipment issues, minimizing downtime and maintaining productivity levels.
Participated in cross-functional teams to address challenges and drive continuous,improvement efforts throughout organization.
Studied corrections from senior engineers to learn and grow professionally.
Collaborated with engineering team to determine project specifications.
Education
BE MECHANICAL - MECHANICAL
Biju Patnaik University of Technology (BPUT)
Gunupur, Odisha,India
08.2011 - 07.2015
Skills
Performance Improvements
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Functional Area
Internal Audit (Production) / SAP HANA S4 / Mechanical Maintenance / Hydraulic & Pneumatic Specialist / Steel Plant BOF & CON ARC Furnace Expert /Refectory Specialist / Heavy Machinery Equipment's Expert /Ship building Centre.
Professional Courses
Lean Six Sigma.
Non Destructive Testing (NDT) (Level-II)-Liquid Penetrant Testing (LPT), Magnetic Particles Testing (MPT), Ultrasonic Testing (UT), and Radiographic Testing (RT).
Industrial Safety Course by IDEMI.
SAP Training in PP MODULE.
Advanced MS Excel course.
Personal Skill
Well versant with analytical tools like Root Cause Analysis Techniques, Control Charts, Failure Mode Analysis Techniques,5-s tool and Design Aspect to improve the process Wide experience in designing & modifying equipment for, fabricating, building assembling and installing components. (All machine used in BOF (basic oxygen furnace) SMS-2 for maintenance of converter. Like (Automatic shooter, Anker jet, Anker gun, Gekko shooter, TBD machine (Tap hole breaking device) used for sleeve change of converter, HTJ (Hot Tap Jacker) used for EBT change in Con-Arc (SMS-2) TATA STEEL - Meramandali Angul.
Personal Information
Date of Birth: 26/08/1991
Nationality: Indian
Marital Status: Married
Gender: Male
Religion: Hindu
Training
Non Destructive Testing (NDT) (Level-II)-Liquid Penetrant Testing (LPT), Magnetic Particles
Testing (MPT), Ultrasonic Testing (UT), and Radiographic Testing (RT).
SAP HANA S4
Auto CAD
CATIA V5
M S Excel/M S Office
Manual Testing-Bug Life Cycle/Automation/Selenium/Java
Certification
ASNT-NDT ( NON DESTRUCTIVE TESTING ) -level-2
Timeline
Deputy Manager-Internal Audit (Production)
JINDAL INDIA LTD.
2024.06 - Current
Deputy Manager-Basic Oxygen Furnace-Equipment's
RHI Magnesita India LTD (Tata Steel Meramandali )
09.2021 - 05.2024
Junior Engineer-Hydraulics Specialist
SHIP BUILDING CENTER VISAKHAPATNAM -NAVAL DOCKYARD
Project Procurement - Costing & Estimation at Jindal India Renewable Energy LimitedProject Procurement - Costing & Estimation at Jindal India Renewable Energy Limited
Technical Field Advisor– Senior Engineer at Ohmium Operation India Private LimitedTechnical Field Advisor– Senior Engineer at Ohmium Operation India Private Limited