NILESH BANDEKAR
Navi Mumbai
Summary
Dynamic operational excellence manager with a proven track record at GRP LTD, specializing in process improvement and quality assurance. Successfully led initiatives that achieved significant cost reductions and enhanced supplier quality. Skilled in data analysis and project management, driving sustainable practices and fostering team collaboration for continuous improvement.
Overview
18
18
years of professional experience
1
1
Certification
Work History
Manager - Operational Excellence & Sustainability
GRP LTD
Kurla
03.2017 - Current
- Oversaw an operational excellence and quality team in a complex manufacturing environment, ensuring best-in-class products through rigorous quality control.
- Led projects focused on reducing expenses and meeting savings objectives.
- Implemented efficient processes for managing supplier quality, corrective actions
- Led Q & OpEx projects with systematic problem-solving methods and 8D techniques.
- Implemented 7QC tools, 5 whys, DMAIC, and various SQC tools to enhance factory processes.
- Designed strategies to localize and implement GRP Quality and OpEx programs for enhanced operations.
- Defined key metrics for quality assessment during performance evaluations.
- Directed continuous improvement efforts using Lean, Kaizen, and Six Sigma methodologies.
- Directed effective oversight of Customer Complaints handling and stakeholder engagement.
- Led TPM adoption and contributed to TQM Deming Prize efforts.
- Established comprehensive strategies for improving compliance with environmental regulations.
- Integrated diverse sustainability frameworks like BRSR, ECOVADIS, and CDP.
- Established and maintained sustainability strategies including energy and water efficiency.
- Maintained comprehensive datasets for sustainability reports that include analyses of energy sources and environmental impact.
- Enabled widespread dissemination and education on sustainable activities within the entire portfolio.
- Implemented audit plans addressing gaps in energy efficiency, electrical safety, and overall safety.
Deputy Engineer- Operational Excellence
HINDALCO INDUSTRIES LTD
Panvel, Navi Mumbai
06.2010 - 02.2017
- Company Overview: (Aditya Birla Group)
- Analyzed workflows to develop future strategies for enhanced efficiency.
- Implemented process re-engineering techniques to eliminate non-value adds, transforming operations.
- Leads as key continuous improvement consultant.
- Implemented Six Sigma and Lean strategies for effective management of process enhancement initiatives.
- Measured and monitored plants' critical success factors, various team progress, and interaction at the corporate level.
- Directed projects focused on enhancing quality standards within industrial environments.
- Experienced in utilizing corrective action sheets to pinpoint root causes and initiate remedial measures.
- Promoted kaizen methodology adoption across multiple project phases, ensuring optimized processes.
- Extracted and leveraged actionable requirements to develop data-driven business intelligence solutions.
- (Aditya Birla Group)
- Developed and implemented computerized Kaizen and innovation management systems.
- Aligned FMEA with updated process needs and launched an initiative for SPC adoption.
- Enhanced Kaizen participation index among teams through new trainings, rewards and recognitions.
- Delivered impactful process improvements through Kaizen initiatives, commended by leadership.
- Delivered educational programs focusing on WCM and 5S to trainees, apprentices, and workmen.
Assistant Quality Engineer
SAINT GOBAIN ABRASIVES, GRINDWELL NORTON LTD
Panvel, Navi Mumbai
09.2007 - 03.2010
- Played a key role in implementing quality systems.
- Enhanced work efficiency through 5S, KAIZEN, visual displays, and POKA-YOKE.
- Analyzed workflows and implemented process adjustments for quality enhancement.
- Taking corrective action on the basis of customer complaints, and monitoring the same.
- Experienced in utilizing corrective action sheets for implementing solutions.
- Ensured product quality across all stages to meet customer requirements.
- Prepare the monthly Quality Management Report, and handle Gauge Room (Standard Room) activities.
- Ensured effective collaboration with Quality Control, Maintenance, Utility, and PPC to boost productivity.
- Conduct defect analyses using various gauges and SPC techniques to reduce defects.
- Achieved a 40% reduction in rework by implementing various enhancements and modifications.
- Enhanced testing processes by 40% using the Dynamic Elastic Properties Analyzer.
- Achieved 1S and 2S certifications through external agency assessment.
- (Qualicon Services, Pune)
- Enhanced ergonomics in multiple workstations.
- Streamlined production processes leading to quicker delivery and reduced energy consumption through DEPA.
Project Planning & Execution Engineer
FUTURISTIC GAS SYSTEMS PVT.LTD
Powai, Mumbai
10.2006 - 08.2007
- Directed project management initiatives by defining technical specifications and project schedules.
- Initiated and implemented verification processes on external agency bills according to work orders.
- Secured client authorization for project commencement.
- Developed and executed process changes to optimize resource usage.
- Identified quality issues and recommended process changes for improvement.
Education
Graduation - Industrial Engineering
Indian Institution of Industrial Engineering
Navi Mumbai03.2025
Diploma - Business Management
ICFAI
12.2008
Diploma - Mechanical Engineering
MSBTE
12.2006
MBA - Production And Operations Management
Amity University
OnlineSkills
- Process improvement
- Lean Production Techniques
- Analytical Problem Solving
- Quality Standards Compliance
- Project Coordination
- Product lifecycle management
- Strategic Innovation Oversight
- Sustainable Energy Practices
- Sustainable Energy Solutions
- Root-cause analysis
Languages
- English
- Hindi
- Marathi
- Konkani
References
Available on request
Personal Information
Date of Birth: 07/04/86
Certification
- Certified Lean management Professional from ASCB.
- Certified internal auditor for IATF16949, ISO14001 & ISO45001.
- Certified VDA 6.3 Process auditor.
- Six Sigma Green Belt Champion & facilitator for Green Belt projects.
- Certified Professional under (TSSCP) Sustainability certification program- Level 1 (by TUV SUD)
- Certified GRI Standards Sustainability Professional (CGSSP)
References
References available upon request.
Timeline
Manager - Operational Excellence & Sustainability
GRP LTD
03.2017 - Current
Deputy Engineer- Operational Excellence
HINDALCO INDUSTRIES LTD
06.2010 - 02.2017
Assistant Quality Engineer
SAINT GOBAIN ABRASIVES, GRINDWELL NORTON LTD
09.2007 - 03.2010
Project Planning & Execution Engineer
FUTURISTIC GAS SYSTEMS PVT.LTD
10.2006 - 08.2007
Graduation - Industrial Engineering
Indian Institution of Industrial Engineering
Diploma - Business Management
ICFAI
Diploma - Mechanical Engineering
MSBTE
MBA - Production And Operations Management
Amity University
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