Nilesh Pagar
Pune
Summary
Professional design engineer with focus on creating innovative solutions and optimizing design processes. Known for strong collaboration skills and achieving project goals, adapting seamlessly to changing requirements. Expertise in CAD software, problem-solving, and effective communication.
Overview
17
17
years of professional experience
Work History
Sr. Design Engineer
Neilsoft Pvt Ltd
06.2019 - Current
- Led comprehensive design reviews, proactively identifying potential challenges and implementing effective solutions during early development stages.
- Design and selection of key automation components including gearbox motors, precision bearings, ballscrews, robotic grippers, and various actuation systems—pneumatic, hydraulic, and electrical.
- Circuit designs and performed load calculations, ensuring optimal system performance, reliability, and cost-effectiveness across diverse machine configurations
- Developed Scopes of Work , project assumptions, clarifications, and man-hour estimates enabling accurate proposal planning and resource forecasting.
- Initiated and facilitated client progress review meetings, strengthening communication and contributing to measurable improvements in customer satisfaction.
- Supervised and mentored a team of junior engineers, ensuring high-quality deliverables and fostering professional development in complex design environments.
Reviewed and validated team outputs including CAD models, detailed designs, BOMs, and technical documentation prior to client submission. - Delivered robust concept designs, complete with 3D modeling, engineering reports, and study documentation aligned with project specifications.
- Conducted cycle time and line balancing analyses, alongside ROI and cost/time estimations, aligned with takt time for optimal line capacity planning.
- Performed design verification activities including tolerance stack-up analysis, structural simulations, and test protocol development supported by fixture design and reporting.
- Liaised with suppliers to source cost-effective, high-quality components, ensuring adherence to functional and commercial project requirements.
- Managed project budgets and timelines, promoting resource efficiency while maintaining superior technical standards and stakeholder satisfaction.
Sr. Design Engineer
Alstrut India Pvt. Ltd
07.2017 - 06.2019
- Facilitated client site visits to gather preliminary project requirements and engage in strategic technical discussions with senior stakeholders.· Concept Design & Layout, Project Planning, work allocation & Resource management.
- To study, research, and develop ideas for factory automation and material handling solution
- Supplier Discussions, Cost analysis, and process development.
- Project assembly and trials, continuous improvement for achieving Cycle time.
- Developed innovative design solutions for challenging engineering problems, resulting in improved product performance.
- Complete project management with project engineers, site engineers, supervisors, and technicians for the execution of projects and ensure the progress is meeting the schedule..
Sr. Design Engineer
Global Autocon System Pvt Ltd
05.2013 - 02.2017
- Led end-to-end development of special-purpose machines and turnkey automation solutions tailored to client-specific requirements.
- Oversaw selection and integration of bought-out components, including pneumatics, hydraulics, linear motion systems, precision bearings and Geared Motor.
- Designed and commissioned automatic and semi-automatic systems including end-of-line handling, gauging stations, secondary packaging units, and auto component assembly lines.
- Directed cross-functional teams through all stages of design and implementation, ensuring timely delivery and technical excellence.
Coordinated with customers and internal stakeholders for design approvals, change management, and milestone tracking.
Member Mechanical
Precision Automation and Robotics
11.2011 - 02.2013
- Contributed as a core team member in the design and development of high-accuracy automation systems and robotic assembly lines for advanced manufacturing applications.
- Executed detailed design work including 3D modeling, tolerance analysis, and motion studies for components involving servo actuation, vision systems, and precision tooling.
- Participated in concept evaluation, feasibility studies, and prototyping of automation modules tailored for component handling, pick-and-place, and synchronized operations.
- Collaborated with cross-functional teams to ensure seamless integration of electrical, software, and mechanical interfaces in robotic systems.
- Supported client engagement through requirement analysis, design validation meetings, and technical documentation aligned with international standards.
Application Engineer
Gudel India Pvt Ltd
05.2010 - 11.2011
- Performed cycle time and takt time calculations to optimize throughput and synchronize automation outputs with client production benchmarks.
- Executed structured design analysis of automated systems to ensure compliance with safety standards, operational efficiency, and reliability.
- Designed and validated gripper mechanisms and pneumatic systems, including load balancing, actuator sizing, and circuit schematics for precision control.
- Developed and reviewed the primary I/O list, facilitating accurate cost verification and seamless integration with control architectures.
- Led the creation of detailed technical proposal documentation, translating complex design solutions into client-ready formats that supported pre-sales discussions, budget approvals, and strategic decision-making.
Design Engineer
Elscient Automation
09.2008 - 05.2010
- Spearheaded conceptual design of assembly line stations with Vibratory sorting ,feeding system and conveying systems to customer requirements, including layout planning and operational flow.
- Selected and integrated critical bought-out components, ensuring compatibility, cost-effectiveness, and reliability in system performance.
- Managed design releases including detailed Bill of Materials (BOM), key bought-out item specifications, and comprehensive parts and assembly drawings.
- Provided cross-functional support for process discussions with controls teams, ensuring seamless electromechanical integration.
Contributed to operation manual preparation, supporting end-user documentation for commissioning and servicing. - Coordinated with purchase and production departments, facilitating smooth procurement, fabrication, and assembly workflows.
Education
S.S.C -
Janta Vidyalay,Sinnar
NashikH.S.C. -
G.M.D. Arts, B.W. Commerce & Science Collage, Sinnar
Nashik, IndiaB.E. - Production Engineering
A.V.C.O.E
Sangamner, India (Pune University)Skills
- Managed comprehensive engineering design throughout the project cycle
- Proficient in manual, semi-automatic, and automated SPM design
- Developed CAD models and prototypes
- design and selection of key automation components including gearbox motors, precision bearings, ballscrews, robotic grippers, and various actuation systems—pneumatic, hydraulic, and electrical
- Designed pneumatic and hydraulic circuits, incorporating selection of control valves, actuators, and supporting elements tailored for performance, safety, and system efficiency
- Applied engineering principles to cycle time and line balancing studies, ROI analysis
- cost/time estimations covering process flows and capacity planning aligned with takt time requirements
- Development of test plans and reports
Languages
English
Hindi
Marathi
Interests
Passionate about travel and exploration
Timeline
Sr. Design Engineer
Neilsoft Pvt Ltd
06.2019 - Current
Sr. Design Engineer
Alstrut India Pvt. Ltd
07.2017 - 06.2019
Sr. Design Engineer
Global Autocon System Pvt Ltd
05.2013 - 02.2017
Member Mechanical
Precision Automation and Robotics
11.2011 - 02.2013
Application Engineer
Gudel India Pvt Ltd
05.2010 - 11.2011
Design Engineer
Elscient Automation
09.2008 - 05.2010
S.S.C -
Janta Vidyalay,Sinnar
H.S.C. -
G.M.D. Arts, B.W. Commerce & Science Collage, Sinnar
B.E. - Production Engineering
A.V.C.O.E
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