NILESH D SONI
Al-Jubail
Summary
A highly accomplished Mechanical Engineer with over 29 years of expertise in Operations, Commissioning, and Turnarounds within Power and Utility Plants. Proven ability in managing multinational teams, ensuring operational excellence, and implementing cost-effective solutions. A certified PHA and RCA leader with strong leadership, analytical, and problem-solving skills.
Overview
31
31
years of professional experience
1
1
Certification
Work History
Operation Engineer
SABIC AGRI NUTRIENTS COMPANY-SABIC
12.2008 - Current
- Managed plant operations through PI Vision/DCS systems, providing technical support to managers.
- Coordinated projects, optimized raw material and utility consumption, and managed waste water effectively.
- Prepared and implemented shutdown/startup procedures, ensured compliance with EHSS standards, and led RCA investigations.
- Led various cost and energy optimization initiatives, achieving substantial savings.
- Certified internal auditor for Responsible Care, Quality, and OHSAS management systems.
- Successfully led Pre-Startup Safety Reviews (PSSR) and Management of Change (MOC) processes.
Executive ET (Mech) (Shift Engineer)
Gujarat State Fertilizers & Chemicals Limited
03.2008 - 11.2008
- Oversaw shift operations of combined cycle power plants, including gas turbines, steam turbines, and high-pressure boilers.
- Conducted pre-commissioning, troubleshooting, and start-up of various plant systems.
- Instrumental in commissioning gas turbine and steam circuits.
- Ensured operational efficiency by managing high-pressure steam distribution.
Operator (DCS / Panel Officer)
Gujarat State Fertilizers & Chemicals Limited
03.2005 - 03.2008
- Served as DCS Officer/Panel Officer, overseeing Thermal and Combined Power Plant units, including 136 TPH HP Boilers, 25 MW Condensing & 15 MW Back Pressure Turbines, and Frame 6 Gas Turbines with MP Steam HRSG.
- Gained extensive experience in panel operations, including startup, shutdown, and troubleshooting of Combined Cycle Power Plants and Thermal Power Plants with high-pressure boilers and steam turbines.
Asst & Junior Operator Power Plant
Gujarat State Fertilizers & Chemicals Limited
10.1993 - 03.2005
- Extensive experience in commissioning, startup, and operation of Combined Cycle Power Plants (Co-Generation Phase III) and Thermal Power Plants, including high-pressure boilers and condensing/back-pressure steam turbines (Co-Generation Phase I & II).
- Actively contributed to SOP and OHSAS/IMS documentation. Promoted to Panel Officer, managing operations for boilers, turbines, and Combined Cycle Power Plant panels.
Education
Bachelor of Engineering - Mechanical
MS University
Baroda, Gujarat01.2006
Diploma in Mech Engineering -
MS University
Baroda, Gujarat01.1992
Skills
- PI Vision/ PIS (Plant Information System)
- MS Office: Excel, Word, Presentations
- SAP
- APM Framework (Meridiam)
- Communication
- Public Speaking
Websites
Corecompetencies
- Operations Management: Expert in plant monitoring, troubleshooting, and achieving production and safety targets.
- Safety Leadership: Certified PHA and RCA leader, with extensive experience in ensuring EHSS compliance.
- Commissioning Expertise: Hands-on experience in pre-commissioning, commissioning, and energy optimization.
- Process Optimization: Skilled in utilizing tools like PI Vision, SAP, and digital solutions for operational efficiency.
- Leadership & Collaboration: Adept at coordinating cross-functional teams, including Maintenance, Process, and Engineering.
Certification
- Certified Process Hazard Analysis (PHA) Leader
- Certified Root Cause Analysis (RCA) Leader
- Certified Internal Auditor for Management Systems (Responsible Care, Quality, OHSAS)
Timeline
Operation Engineer
SABIC AGRI NUTRIENTS COMPANY-SABIC
12.2008 - Current
Executive ET (Mech) (Shift Engineer)
Gujarat State Fertilizers & Chemicals Limited
03.2008 - 11.2008
Operator (DCS / Panel Officer)
Gujarat State Fertilizers & Chemicals Limited
03.2005 - 03.2008
Asst & Junior Operator Power Plant
Gujarat State Fertilizers & Chemicals Limited
10.1993 - 03.2005
- Certified Process Hazard Analysis (PHA) Leader
- Certified Root Cause Analysis (RCA) Leader
- Certified Internal Auditor for Management Systems (Responsible Care, Quality, OHSAS)
Bachelor of Engineering - Mechanical
MS University
Diploma in Mech Engineering -
MS University
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