Nilesh Deshmukh
Automation Engineer
NASHIK,MAHARASHTRA
Summary
A Passionate Automation Engineer with Diverse Experience in Industrial Automation including Project Planning, PLC, HMI & SCADA Programming, Testing & Commissioning, FAT/SAT, Customer Support, Project Documentation, Validation, Root Cause Analysis by keeping in mind of Commercial Awareness & Customer values. Possesses a Keen Understanding of Business Priorities, Criticality and Organizational Goals. Proficient in IT-OT Convergence with Expertise Spanning from Automation Level 0 to Level 2.
Overview
6
6
years of professional experience
Work History
Automation Engineer
Sarla Advantech Pvt Ltd
2022.05 - Current
- PLC, SCADA & HMI development as per SOP, Led IT-OT convergence, integrating diverse PLC/HMI and third party systems into a centralized SCADA environment.
- Enhanced system performance and data accessibility using GE iFIX, Proficy Historian, and OPC servers.
- Implemented redundant SCADA/Historian for fault tolerance and uninterrupted data access.
- Configured SQL reports for real-time insights and historical data analysis.
- Troubleshooted complex technical issues to minimize downtime and maintain system efficiency.
- Developed and deployed databases for optimized data storage and retrieval.
- Collaborated with cross-funtional teams to deliver innovative automation solutions for improved operations.
- Executed CSV activities, Equipment Breakdown/Downtime handling.
- Supported Engineering and Maintenance departments with training and technical support.
- Participated in root cause analysis efforts to resolve complex issues related to automated equipment performance.
Automation Emulation Engineer
Armstrong Machine Builders
2022.01 - 2022.05
- Proficiently prepared warehouse material handling layouts using Rockwell's Emulate 3D digital twin CAT software, allowing for comprehensive virtual simulations.
- Successfully emulated material handling layouts in the digital twin environment, integrating PLC, HMI, and SCADA systems for thorough testing and validation.
- Collaborated with cross-functional teams to develop and test PLC, HMI, and SCADA systems tailored to the warehouse material handling processes, ensuring seamless and efficient automation.
Sr. Project Engineer
Visionary Technologies
2018.10 - 2022.01
- Worked closely with clients to understand their challenges and translate them into effective automation strategies.
- Conducted in-depth studies of client SOPs and process diagrams, ensuring alignment with their needs.
- Skilled in P&ID, process flow, and electrical drawings for accurate system design.
- Proficient in programming PLC, SCADA, HMI, Historian, and integrating VFDs/process controllers with seamless third-party device communication.
- Led initial testing, FAT/SAT execution, and on-site commissioning for smooth system integration and optimal client operation.
- Generated comprehensive project documentation (including MOMs) and provided after-sales support for client satisfaction.
- Responded to and resolved client troubleshooting calls, minimizing downtime and ensuring system reliability.
- Reduced project completion times for increased client satisfaction by consistently meeting deadlines and delivering high-quality results.
- Delivered high-impact presentations for key stakeholders, showcasing project progress and highlighting achievements at critical milestones.
- Led development of innovative solutions that addressed complex technical challenges, contributing to successful project outcomes.
Education
Bachelor of Engineering - Electrical Engineering
Sandip Institute of Engineering And Management
Nashik06.2018
Diploma - Electrical Engineering
Shree Mahavir Institute of Polytechnic
Nashik, India06.2015
Skills
- PLC Proficiency: Programmed and configured PLCs from leading brands like Allen-Bradley, Mitsubishi, ABB, Delta, and Siemens.
- SCADA/HMI Mastery: Developed and implemented SCADA/HMI systems using GE iFIX, Proficy (Webspace & Historian), FactoryTalk View, Proface, Mitsubishi, and Wecon, ensuring compliance with FDA/GxMP 21 CFR Part 11 regulations for advanced reporting, data management, and configuration.
- Vision System Integration: Utilized Wenglor weqube and Baumer verisens vision systems for seamless integration into automation solutions.
- Drive Expertise: Configured and managed drives from ABB, AB Powerflex, and Mitsubishi FR for precise process control.
- Process Controller Experience: Implemented process controllers from Autonics, Select, West, and Rishabh for optimal process management integrated to PLC/SCADA systems.
- Communication Protocol Versatility: Established communication across systems using Modbus (RS485, RS232, TCP/IP), Ethernet IP, and Profibus protocols.
- Industrial IoT Integration: Leveraged Kepware & IGS OPC Server/Client, MB1 & MBE Drivers, USR, and Wecon gateways for effective data management and connectivity.
- Industry Experience: Delivered successful automation projects in Pharma (Mylan, Rusan) & Life Science (Süd-Chemie, Sun Pharma, etc.), R&D (Delhi IIT, IIP Deheradun), Automotive (M&M, TATA FIAT, etc.), Special Purpose Machines, and other domains.
Technical Skills
- PLC Programming & HMI/SCADA
- IT-OT Convergence & Integration
- Data Management & Reporting
- Troubleshooting & Optimization
- Collaboration & Innovation
Career Award & Achievements
Spot recognition Award (January 2023) and Pat On the back award (April 2024) - Sarla Advantech Pvt. Ltd.
Timeline
Automation Engineer
Sarla Advantech Pvt Ltd
2022.05 - Current
Automation Emulation Engineer
Armstrong Machine Builders
2022.01 - 2022.05
Sr. Project Engineer
Visionary Technologies
2018.10 - 2022.01
Bachelor of Engineering - Electrical Engineering
Sandip Institute of Engineering And Management
Diploma - Electrical Engineering
Shree Mahavir Institute of Polytechnic
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