Nilesh Deshmukh
Automation Engineer
NASHIK,MAHARASHTRA
Summary
A Passionate Automation Engineer with Diverse Experience in Industrial Automation including Project Planning, PLC, HMI & SCADA Programming, Testing & Commissioning, FAT/SAT, Customer Support, Project Documentation, Validation, Root Cause Analysis by keeping in mind of Commercial Awareness & Customer values. Possesses a Keen Understanding of Business Priorities, Criticality and Organizational Goals. Proficient in IT-OT Convergence with Expertise Spanning from Automation Level 0 to Level 2.
Overview
6
6
years of professional experience
Work History
Automation Engineer
Sarla Advantech Pvt Ltd
Navi Mumbai, MH
05.2022 - Current
- PLC, SCADA & HMI development as per SOP, Led IT-OT convergence, integrating diverse PLC/HMI and third party systems into a centralized SCADA environment.
- Enhanced system performance and data accessibility using GE iFIX, Proficy Historian, and OPC servers.
- Implemented redundant SCADA/Historian for fault tolerance and uninterrupted data access.
- Configured SQL reports for real-time insights and historical data analysis.
- Troubleshooted complex technical issues to minimize downtime and maintain system efficiency.
- Developed and deployed databases for optimized data storage and retrieval.
- Collaborated with cross-funtional teams to deliver innovative automation solutions for improved operations.
- Executed CSV activities, Equipment Breakdown/Downtime handling.
- Supported Engineering and Maintenance departments with training and technical support.
- Participated in root cause analysis efforts to resolve complex issues related to automated equipment performance.
Automation Emulation Engineer
Armstrong Machine Builders
Nashik, MH
01.2022 - 05.2022
- Proficiently prepared warehouse material handling layouts using Rockwell's Emulate 3D digital twin CAT software, allowing for comprehensive virtual simulations.
- Successfully emulated material handling layouts in the digital twin environment, integrating PLC, HMI, and SCADA systems for thorough testing and validation.
- Collaborated with cross-functional teams to develop and test PLC, HMI, and SCADA systems tailored to the warehouse material handling processes, ensuring seamless and efficient automation.
Sr. Project Engineer
Visionary Technologies
Nashik, MH
10.2018 - 01.2022
- Worked closely with clients to understand their challenges and translate them into effective automation strategies.
- Conducted in-depth studies of client SOPs and process diagrams, ensuring alignment with their needs.
- Skilled in P&ID, process flow, and electrical drawings for accurate system design.
- Proficient in programming PLC, SCADA, HMI, Historian, and integrating VFDs/process controllers with seamless third-party device communication.
- Led initial testing, FAT/SAT execution, and on-site commissioning for smooth system integration and optimal client operation.
- Generated comprehensive project documentation (including MOMs) and provided after-sales support for client satisfaction.
- Responded to and resolved client troubleshooting calls, minimizing downtime and ensuring system reliability.
- Reduced project completion times for increased client satisfaction by consistently meeting deadlines and delivering high-quality results.
- Delivered high-impact presentations for key stakeholders, showcasing project progress and highlighting achievements at critical milestones.
- Led development of innovative solutions that addressed complex technical challenges, contributing to successful project outcomes.
Education
Bachelor of Engineering - Electrical Engineering
Sandip Institute of Engineering And Management
Nashik06.2018
Diploma - Electrical Engineering
Shree Mahavir Institute of Polytechnic
Nashik, India06.2015
Skills
- PLC Proficiency: Programmed and configured PLCs from leading brands like Allen-Bradley, Mitsubishi, ABB, Delta, and Siemens
- SCADA/HMI Mastery: Developed and implemented SCADA/HMI systems using GE iFIX, Proficy (Webspace & Historian), FactoryTalk View, Proface, Mitsubishi, and Wecon, ensuring compliance with FDA/GxMP 21 CFR Part 11 regulations for advanced reporting, data management, and configuration
- Vision System Integration: Utilized Wenglor weqube and Baumer verisens vision systems for seamless integration into automation solutions
- Drive Expertise: Configured and managed drives from ABB, AB Powerflex, and Mitsubishi FR for precise process control
- Process Controller Experience: Implemented process controllers from Autonics, Select, West, and Rishabh for optimal process management integrated to PLC/SCADA systems
- Communication Protocol Versatility: Established communication across systems using Modbus (RS485, RS232, TCP/IP), Ethernet IP, and Profibus protocols
- Industrial IoT Integration: Leveraged Kepware & IGS OPC Server/Client, MB1 & MBE Drivers, USR, and Wecon gateways for effective data management and connectivity
- Industry Experience: Delivered successful automation projects in Pharma (Mylan, Rusan) & Life Science (Süd-Chemie, Sun Pharma, etc), R&D (Delhi IIT, IIP Deheradun), Automotive (M&M, TATA FIAT, etc), Special Purpose Machines, and other domains
Technical Skills
- PLC Programming & HMI/SCADA
- IT-OT Convergence & Integration
- Data Management & Reporting
- Troubleshooting & Optimization
- Collaboration & Innovation
Career Award & Achievements
Spot recognition Award (January 2023) and Pat On the back award (April 2024) - Sarla Advantech Pvt. Ltd.
Timeline
Automation Engineer
Sarla Advantech Pvt Ltd
05.2022 - Current
Automation Emulation Engineer
Armstrong Machine Builders
01.2022 - 05.2022
Sr. Project Engineer
Visionary Technologies
10.2018 - 01.2022
Bachelor of Engineering - Electrical Engineering
Sandip Institute of Engineering And Management
Diploma - Electrical Engineering
Shree Mahavir Institute of Polytechnic