Summary
Accomplishments
Overview
Work History
Education
Skills
Certification
Software
Additional Information
Timeline
Manager
Nilesh MORE

Nilesh MORE

Operational Excellence Professional
Pune, India,Maharashtra

Summary

  • An Business Excellence professional with 18+ years of experience in various MNCs in Operations Management, Operational Excellence, Business Process Re-engineering, Value Stream Mapping, Quality Management Systems, Lean Manufacturing, TOC, TPM, Industry 4.0 implementation, Manufacturing Execution System, Digitization & RPA.
  • Possess deep Business Acumen, leadership ability, and modern skill sets, including Complex problem Solving, Agility, In-sighting, and Benchmarking.
  • Integrates strategic interventions of Business Development, Plant operations and financial performance to facilitate the achievement of corporate objectives.
  • A focused Problem-Solver, Adept at designing and implementing end-to-end system improvements, and standardizing best practices, to achieve excellence in operations.
  • An ASQ Certified Six Sigma Black Belt, Have done/coached 30+ Projects in Customer Satisfaction, Cost Optimization, Throughput Improvement, Inventory Optimization, Defect reduction, Productivity improvement, and Cycle time reduction with a cost savings of 25 Cr per annum.
  • Hands-on experience in VSM, Business Process Mapping, Lean line Design, KANBAN, Pull & Leveling, Standardize work, Line Balancing, 5S, Visual shop floor management.
  • Data Analysis: Experience in analyzing, visualization of complex data and providing solutions for process improvement.
  • Proven capability to build strong relationships across stakeholder groups with the expertise to effectively influence and communicate across various business units.
  • Passion for Continuous Process Improvement.

Accomplishments

  • Implemented Kanban inventory system; reduced late shipments due to stockouts by 89%.
  • Increased production efficiency by additional 20% by moving often used rebuild parts closer to the assemblers.
  • Converted batch manufacturer to a Demand Flow Lean Manufacturing operation which reduced lead-time by 90%.
  • Worked on successful implementation of Operational Excellence tools adapted from industry’s best practices which aims at optimizing work.
  • Initiated Visual Management system for production employees which increased efficiency 12%.
  • Use the Six Sigma methodology to reduce the COPQ Cost by 30%.

Overview

18
18
years of professional experience
3
3
Certification
3
3
Languages

Work History

Senior Manager Corporate Operations

KSB Ltd
Pune, Maharashtra
2022.01 - 2023.03

• Developed and implemented performance improvement strategies and plans to promote continuous improvement.

• To the create and implement best practice Lean vision, strategy, policies, processes, and procedures to aid and improve operational performance.
• To identify and deliver improvement activity across the business through employing process improvement methodologies and the application of innovative thinking
• Execute end-to-end process improvement programs that results in the standardization of business processes.
• Coordinates and ensure that functional Continuous Improvement plan activities are in line with Corporate Strategy.
• Responsible for Operational Excellence rollout across KSB India,
• Collaboration with functional teams to keep them in line with the strategy
• Creating Operational Excellence procedures drive from best practices,
• Train function and plant experts to these procedures,
• Develop Lean Manufacturing System,
• Drive Continuous Improvement Framework deployment to create culture of problem solving and continuous improvement though engagement and continuously raising the standard.
• Leading major projects to drive improvement in process metrics, targeted financial benefits, and achieve company goals. Providing project leadership, mentors Operational Excellence team members.

Senior Manufacturing Manager

Transfix India Pvt. Ltd
Pune, India, Maharashtra
2010.02 - 2021.12
  • Performed statistical analyses to gather data for operational and forecast team needs.
  • Introduced new methods, practices and systems to reduce turnaround time.
  • Implemented process improvement to shape organizational culture, optimize procedures for higher efficiency and help company evolve and grow.
  • Evaluated employee skills and knowledge regularly, training and mentoring individuals with lagging skills.
  • Revitalized operational structures and procedures to successfully control turnover and waste, enhance output and boost overall quality.
  • Applied lean principles to improve workflow and quality and reduce waste.
  • Focus on proactively identifying upstream process defects that could negatively impact CDS process efficiency, as well as remedying existing process defects.
  • Designing manufacturing processes for dramatic improvements & other external strategic demands; identifying capacity limitation, bottlenecks, and process problems for taking corrective action.

Senior Manufacturing Engineer

Enpro India Pvt. Ltd
Pune, India, Maharashtra
10.2004 - 01.2010
  • Strategically selected methodology to reduce cycle time and meet target margins.
  • Identified solutions which aligned with vibration, packaging and environmental requirements.
  • Attained reduction in the manpower by 4% by redesigning floor layout, achieving 10% improvement in overall productivity.

Engineer

Bajaj Auto Ltd
Pune, India, Maharashtra
10.2004 - 10.2007
  • Inculcated TPM work culture including JH, JIT, KK, QM, SHE, E&T concepts to enhance productivity and resource utilization.

Education

B.E, - Mechanical

Institute of Higher Studies And Management
Pune, India
08.2005 - 07.2009

Diploma - Mechanical Engineering

Government Polytechnic , MSBTE
Pen, Raigad
07.2002 - 07.2004

Skills

  • Business Excellence
  • Strategic Operations Management
  • Lean Six Sigma Black Belt
  • Factory Management
  • Risk Management
  • Strategic Planning
  • Cost Reduction & Budgeting
  • TPM, VSM, 5S, SMED, FMEA, SPC, PFMEA, KANBAN, TPM, 5S, JIT, KAIZEN, POKAYOKE
  • Manufacturing System Layout and Design

Certification

  • ASQ Certified Six Sigma Black Belt
  • Lean Six Sigma Green Belt
  • TPM by Bajaj Auto

Software

Minitab

SolidWorks, AutoCAD

MS Office

Additional Information

  • Mobile Number - +91 9552553647
  • Email Id - nilesh_smore@rediffmail.com
  • Linked Id - https://www.linkedin.com/in/nileshsmore
  • Address - Flat No. 706, ELA B-Wing, Gat No – 50/1, Near Moshi Toll, Moshi, Pune – 412 105

Timeline

Senior Manager Corporate Operations

KSB Ltd
2022.01 - 2023.03

Senior Manufacturing Manager

Transfix India Pvt. Ltd
2010.02 - 2021.12

B.E, - Mechanical

Institute of Higher Studies And Management
08.2005 - 07.2009

Senior Manufacturing Engineer

Enpro India Pvt. Ltd
10.2004 - 01.2010

Engineer

Bajaj Auto Ltd
10.2004 - 10.2007

Diploma - Mechanical Engineering

Government Polytechnic , MSBTE
07.2002 - 07.2004
Nilesh MOREOperational Excellence Professional