Desirous of working in an organization that provides adequate opportunities for career development, where I can learn to utilize my knowledge and contribute to the success of the organization through my sincere efforts.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Section In-charge in Operation Department (Cold Rolling Mill)
JSW Steel Ltd
Toranagallu, Karnataka
01.2023 - Current
Ensure achievement of production targets while maintaining quality standards, safety protocols, and environmental regulations.
Analyze recurring breakdowns and production delays; coordinate with cross-functional teams to ensure seamless operations and drive improvements in Overall Equipment Effectiveness (OEE).
Develop and maintain process control documents in line with production specifications and customer requirements, including PFMEA, control plans, work instructions, and flow diagrams.
Monitor material quality and finished goods through product inspection, focusing on minimizing internal rejections and optimizing materials yield.
Proficient in the implementation, management, and internal audit of ISO standards: IATF 16949, ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018.
Drive TQM activities such as DWM, Gap analysis, Kaizen, One Point Lessons (OPL), Poka-Yoke, Quality Circles, 5S implementation, and suggestion schemes to foster continuous improvement.
Inspect spare work rolls and backup rolls from the roll shop and ensure they are defect-free and within limits, in coordination with the roll shop in charge and specific tonnage monitor.
Ensure compliance with industry regulations and standards within the section, conducting audits. Maintain constant communication with CFT teams to ensure proper operations and develop quality assurance protocols.
Enforce workplace safety standards, implement preventive measures, and engage with team members to proactively address safety concerns.
Collaborate with commercial and store departments to ensure timely procurement of essential consumables required for uninterrupted operations.
Uphold strict adherence to SOPs, internal policies, statutory regulations, and plant-specific rules as a team leader.
Manager in Operation Department (Cold Rolling Mill)
Tata Steel Ltd
Dhenkanal, Odisha
07.2013 - 01.2023
Company Overview: Formerly known as Bhushan Steel Ltd.
Achieve production targets as per ABP (Annual Business Plan).
Lead the TQM team & initiate continuous improvements to optimize production costs and efficiencies using continuous improvement tools, including process mapping, 5-Why analysis, and kaizen. Predictive maintenance execution and countermeasures on observed abnormality.
Proficient in the implementation, management, and internal audit of ISO standards: ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018.
Implements safety measures to prevent accidents and complies all safety issue with team members to facilitate risk reduction.
Support production by installing reliable quality assurance Poka-Yoke using in-house resources. Align team operations with safety guidelines and procedures. Manage data collection for updating metrics to achieve productivity targets, reduce cost per unit, eliminate errors, and deliver excellent customer service.
Create purchase requisitions and coordinate with the purchase and store departments for the timely procurement of operational consumables.
To prepare & review dispatch process, review FG inventory planning to ensure smooth dispatch schedule, monitor/developing SOP for safe handling of FG.
To define standards and implement checklist for proper shop floor management.
Preparation of monthly performance reports (MIS) for the department.
Conduct budget reviews and report cost plans to upper management. Participate in the review of plant operating procedures and provide inputs for modification to improve quality and system performance.
Formerly known as Bhushan Steel Ltd.
HVAC Project Engineer
Rihani Indcon Pvt. Ltd.
New Delhi
08.2009 - 05.2010
Ensure seamless handover of projects with complete documentation, including engineering drawings, operation manuals, measurement records, test reports, and relevant test certificates.
Conduct performance testing of equipment to validate compliance with design parameters and technical specifications.
Enforce and implement safe work practices at all project sites in accordance with safety regulations and organizational guidelines.
Analyze load programs and perform necessary calculations to determine and manage HVAC equipment requirements in line with project needs.
Interpret engineering drawings and specifications to prepare accurate equipment submittals, ensuring compliance with contract documents, site coordination needs, and installation requirements.
Internal Auditor Training on Integrated Management Systems (ISO 9001:2015, ISO 14001:2015, ISO 45001:2018), DNV GL - Business Assurance India, 2020-01-01
Six Sigma Green Belt, IACT Global Delhi, 2017-01-01
Languages
English
Hindi
Personal Information
Notice Period: 60 Days
Date of Birth: 1989-09-03
Marital Status: Married
Software Exposure
Windows 10, SAP-PP, SAP-MM, MES, MS-Excel, MS-Word, MS-PPT, Tableau
Achievements And Extra Curricular Activities
Completed six sigma green belt, IACT Global Delhi, 2017-01-01
Won best HSE officer in Bhushan Steel Limited
Qualified GATE-Mechanical, 2013-01-01
1st prize in national level technical paper presentation, SPARK-08, Nagpur
Publications
Study of Casting Defects in Aluminum Alloy Castings, N. Jain, A. Sharma, E. Gariboldi, International conference Alucast, India, 2012-12-01, pp. 34-47
Study of Casting Defects in the Components of Aluminum Alloy, N. Jain, A. Sharma, E. Gariboldi, Industria Fusoria, 2013-02-01, pp. 62-70
Hobbies and Interests
Traveling
Cooking
Disclaimer
I hereby declare that the information furnished above is true to the best of my knowledge.
Timeline
Section In-charge in Operation Department (Cold Rolling Mill)
JSW Steel Ltd
01.2023 - Current
Manager in Operation Department (Cold Rolling Mill)