Hi, I’m
OM PRAKASH
Private Sector ,Manufacturing
HARDOI
Summary
19+ years of progressive experience managing Production, Quality and Cost Control for large IMFL Bottling& fermentation plant in India at different places. Verifiable strengths in designing and improving processes and work procedures in support of Continuous Improvement. Practiced" in high quality and large production volume environment. Excellent interpersonal skills collaborate with customer teams to identify and remedy quality issues. Well versed in all aspect of production including inventory management, quality improvement, scheduling and maintenance. A strong Manager able to train and motivate teams to peak performance.
Overview
20
years of professional experience
Work History
DCM SHRIRAM LTD. UNIT-Hariawan U.P Distt. HardoiHARDOI
Distillery & Bottling Quality Operation (Manager)
07.2020 - Current
Job overview
- Overall responsibility of plant production quality maintain (ENA, Ethanol) as per standard specification and rectification of problem resolving.
- Responsible for Erection, installation and commissioning of Automatic Mono block Pet line 240BPM /Tetra pak TBA -19/ Glass bottle line, Aseptic /Liquid Packaging.
- UPML/IMFL//Country liquor Bottling Plant.
- Ensuring laminate recycling handling of tetra laminate as per recycle policy.
- Tetra Pak machine TBA 19/Unscramble/ Mono block/ Sealing machine/Case packer/Labeling Machine/scanning/ preventive maintenance and AMC taken from OEM.
- Ensuring all packaging material and raw material are being analyzed as per DCM specification and deviation to be reported to business advisor H.O.
- Maximized productivity on the job by developing and implementing innovative production processes.
- Manage logistics, shipping, receiving, delivery and distribution including process improvement and problem resolution.
- Skill in project Management, Delivery, management, contract management, project control, project planning, contractors billing, scheduling, making and problem solving.
- Responsible for maintaining ENA Quality / Ethanol as per IS Standard and meeting customer requirement.
- Coordinate with vendors, suppliers and contractors to ensure delivery of key materials. Ensure high customer satisfaction ratings maintain production goals and reduce
- Inventory carrying costs.
- New bottling plant establish as per UP Excise norms, factory norms, FSSAI norms and all Govt. Regulatory norms.
- Overall Responsible for entire Production /Blending process CL/IMFL Blending (Blend Quality).
- New product Development &launch, -Joshila, Sadabahar, Tarang Lime, Tarana, Orange Blend @ different Strength as per market Comparison.
- Maintaining State Excise Compliance in portal as well as PD-register.
- Quality SOP development of all packing material/Raw material and revision as per Compliance and doing external and internal audit.
- Packing material &Blend customer Complaint handling & FSSAI Compliance.
- Overall responsibility for sanitizers production as per WHO guideline.
- Responsible for the Minimizing wastage control and utilizing manufacturing facilities to produce Blend product.
- Technical knowledge of Alcohol Blending Bottling Machinery, DM Plant, Local Liaisoning with all Govt. Department including Excise.
- Monitor & grow sales in local Civil market.
- Reporting all Blend related development production audits, Excise handling, market complain, Comparison data sheet to Business head as per schedule frequency.
UNITED SPIRITS A DIAGEO GROUP COMPANYPathankot
ENA Sourcing Operation North India
02.2018 - 06.2020
Job overview
- Vendor development for delivery best quality of ENA, Special spirits, and ingredients.
- Special spirits (Fresh Malt Spirits) development and renovation.
- Malt spirits storage and ageing in selected cask as per different blend specification.
- Development of VGS, VMS VMMS, FMS, CMMS at different strength requirement.
- Selection desirable character in FMS and development of require congeners during production of FMS.
- Dealing with Excise norms regarding procurement of imported spirits of good quality.
- Responsible for operation production/Blending / Quality control/Quality Assurance & total Analysis of PM &RM/FG.
- ENA (Sourcing )Lifting for Uttar Pradesh & Haryana & as per unit Availability – bottling Quality control & Quality Assurance / Warehouse ENA Stock & special spirit consumption of monthly maintaining blending record/ Sourcing of ENA vendor quality audit / Blending operation etc.
- All monthly blending as per sop made and approval Approx. (250000
- 9)BL.
- Monthly consumption in blending of raw material maintaining record and report to HO Bangalore.
- Maintain first new blend development in all north tie up unit and own unit.
- All sourcing of ENA vendor unit audit completed in north before expiration.
- In blending section all raw material consumption and approved blend as per batch wise reported to OQC Head.
- All packing material approval of new design as per cost impact.
- Controlling the wastage of Liquor & packaging material as per norms.
- Key member of a team which generates 3.0 Laces cases per annum. Audited existing processes, identified critical gaps and designed new corrective procedures. Wrote work procedures, trained staff and achieved annual task within given timeframe.
- Implemented Quality improvement program including spot audits, root-cause analysis and implementation of remedia loction .
- Handled customer complaints including physically visiting customer units and collaborating with production engineers to identify and solves issues.
- Demonstrated strengths in oral and written communications.
- Oversaw Raw materials inventory working with vendors to communicate quality and delivery issues.
- Worked with site teams to develop best practices for Preventive maintenance and maintenance in the packaging and ware house areas.
- Produced short/long term production scheduling and forecasting and monthly analysis and cost fore casting.
- Responsible for Quality ,environment and safety also doing documentation for ISO.
M/S SAINOV SPIRITSJaipur (Rajasthan)
IMFL BOTTLING TIE UP UNIT INCHARGE
09.2011 - 04.2012
Job overview
- Looking after selection malt spirits grain spirits VMS, MMS, and ENA for the manufacturing of IMFL.
- Quality control of bottling washing section and Blending of the IMFL chemical dosing.
- Having of fair knowledge of D.M plant operation and maintenance.
- Looking after day to day production plan as per sales month allocation.
- Prepare of ,MIS, physical verification of warehouse finished good etc and Wastage control of product packaging instruction of export to other states.
- Achieving targeted production 20,000 c/s per month production planning. Blending checking of raw material packaging material maintenance. Online quality control maintain of all the excise records optimum utilization of man-power.
- Oversaw production operations, ensuring compliance with quality standards and enhancing efficiency within the bottling process.
- Developed and implemented standard operating procedures that improved workflow and reduced bottling errors across multiple shifts.
- Led cross-functional teams in troubleshooting production issues, significantly reducing downtime and maintaining operational targets.
- Analyzed production data to identify trends, enabling proactive adjustments that optimized bottling line performance and minimized waste.
- Collaborated with supply chain teams to forecast inventory needs, ensuring timely availability of materials for uninterrupted production.
- Trained and mentored new staff, fostering a culture of safety and efficiency that enhanced team performance and morale.
- Conducted regular audits of equipment and processes, leading to improved safety compliance and reduced operational risks.
- Implemented continuous improvement initiatives that streamlined processes, resulting in increased productivity and enhanced product quality.
- Proven ability to learn quickly and adapt to new situations.
- Skilled at working independently and collaboratively in a team environment.
- Worked well in a team setting, providing support and guidance.
- Participated in team projects, demonstrating an ability to work collaboratively and effectively.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Proved successful working within tight deadlines and a fast-paced environment.
- Resolved problems, improved operations and provided exceptional service.
- Learned and adapted quickly to new technology and software applications.
- Organized and detail-oriented with a strong work ethic.
- Adaptable and proficient in learning new concepts quickly and efficiently.
- Paid attention to detail while completing assignments.
- Strengthened communication skills through regular interactions with others.
- Demonstrated respect, friendliness and willingness to help wherever needed.
- Worked flexible hours across night, weekend, and holiday shifts.
- Passionate about learning and committed to continual improvement.
- Managed time efficiently in order to complete all tasks within deadlines.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Worked effectively in fast-paced environments.
M/S NATIONAL INDUSTRIAL CORPORATION LIMITED RAJAKA SHASPUR MORADABAD (U.P)Mooradabad
Production Cum QUALITY CONTROL SR. EXECUTIVE
01.2011 - 09.2011
Job overview
- 1-All Spirit Analysis (Acidity, PRT, Organolaptic,Fusel oil test, Sp. gravity,etc.) and all Process Analysis of Grain & molasses base distillery (Residual sugar &starch, Starch % in grain, etc).
- 2- Handling of grain plant (Liquefaction) and Handling of Fermentation & Distillation(MPR).
- 3- Identification of Different off-notes in ENA &Blend.
- 4-MSDH Plant operating &monitoring.
- 5-Malt spirit plant operating and & monitoring. and manage to manpower in shift routine, negotiation skills, process oriented approach ,cost profit as well as organization all goal.
NV DISTILLERIES LIMITED
BLENDING BOTTLING QC EXECUTIVE
03.2010 - 01.2011
Job overview
- Quality inspection of grain-(Barley malt ,maize, broken rice ,sorghum,Bajra etc) raw Material/ packing material ,DDGS,and process quality analysis as per specification and SOP.
- Independently handle production, quality of on-line Bottling, quality Inspection ofpacking materials and laboratory management.
- Q.C. report of packing materials and wastage control of raw material & packingmaterials.
- Prepare of Blend Ready & Sensory Master Checking & Analysis As a pH,Colour, Strength.
- Ready of Blend, Party special whisky, Blue moon Vodka, Blue moon, Dry gin L”OrangeGreen apple, Party special premium whisky, Craggy Romeo Deluxe Rum,etc.
- Handle of Gas LiquorChromatography.
M/S JAGATJIT INDUSTRY LIMITED,HAMIRA
IMFL Quality& ENA Plant lab CHEMIST
09.2006 - 03.2010
Job overview
- Quality inspection of grain-(Barley malt ,maize, broken rice ,sorghum,Bajra etc) raw Material/ packing material ,DDGS,and process quality analysis as per specification and SOP.
- Handling of grain plant (Liquefaction) and .Handling of Fermentation & Distillation(MPR) and Bottling-Reduction, calculation of AL, PL & BL.
- Identification of Different off-notes in ENA & Blend Identification of Different off-notes in ENA &Blend.
- Microbiological work:-
- 1. Microbiological work Culture Change, YCV Cell Count & Malt & Grain,fermentation.
- 2. Knowledge of Pre Fermentor (PF) &(Fermentation).
- 3. Material Inspection:-Quality checking of packing material and RawMaterial.
M/S K M SUGARS LTD,Motinagar,faizabad
Molasses Plant Chemist
08.2005 - 08.2006
Job overview
- Independently handle blending.
- Reduction of primary and Secondary blends,brand.
- Quality of ENA, Malt spirit, D.M. Water on-line production.
- Daily and monthly statement of blend position.
Education
KNI PSS SultanpurSultapur Uttar Pradesh
Master of Science from ORG.CHEMISTRY
08.2006
KNI PSS SultanpurSultapur Uttar Pradesh
Bachelor of Science from PCM
07.2004
Skills
Continuous improvement initiatives
Knowledge of safety standards
Quality enhancement
Effective lesson planning
Experience with risk assessment systems
Quality assurance in manufacturing operations
Vendor selection analysis
References
- Sameer, Singh, Unit head, United spirits .A Diageo Group company, Meerut
- Dharmendra, Kumar, Distillery Gm, Wave, Aligarh
- Sanjeev, Verma, Distillery head, DCM Shriram Ltd.
- Vizu, Vasudevan, President, OASIS Group, Indore
Accomplishments
- Improved productivity approximately10%.
- Reduced customer complaints roughly 30%.
- Consolidated suppliers reducing inventory levels50%.
Disclaimer
EXPECTEDSALARY: Negotiable Notice period PLACE: Hariwan (U.P) DATED:2022-11-05 (OM PRAKASH)
COMPANY
- Ready of Blend, carew Dry Gin, White mischeif Vodka, Romanav Vodka, Simronoff vodka whisky,etc
- Blue moon Vodka, Blue moon, Dry gin L”OrangeGreen apple, Party special premium whisky, Craggy Romeo Deluxe Rum,etc
PERSONAL DETAILS
- Name : OMPRAKASH
- Father,sName : Sh. Mangali Prasad
- Dateofbirth : 1983-10-03
- EducationalQualification : B.Sc.- -2004, (PCM), M.Sc -ORG.CHEMISTRY-2006
- PERMANENTADDRESS: VILL.HISAMUDEEN PUR PORE KOADI POST MILKI PUE DISTT; FAI ZABAD (UP) PIN-224164
- PRESENTSALARY: 27.0lakh
Timeline
Distillery & Bottling Quality Operation (Manager)
DCM SHRIRAM LTD. UNIT-Hariawan U.P Distt. Hardoi
07.2020 - Current
ENA Sourcing Operation North India
UNITED SPIRITS A DIAGEO GROUP COMPANY
02.2018 - 06.2020
IMFL BOTTLING TIE UP UNIT INCHARGE
M/S SAINOV SPIRITS
09.2011 - 04.2012
Production Cum QUALITY CONTROL SR. EXECUTIVE
M/S NATIONAL INDUSTRIAL CORPORATION LIMITED RAJAKA SHASPUR MORADABAD (U.P)
01.2011 - 09.2011
BLENDING BOTTLING QC EXECUTIVE
NV DISTILLERIES LIMITED
03.2010 - 01.2011
IMFL Quality& ENA Plant lab CHEMIST
M/S JAGATJIT INDUSTRY LIMITED,HAMIRA
09.2006 - 03.2010
Molasses Plant Chemist
M/S K M SUGARS LTD,Motinagar,faizabad
08.2005 - 08.2006
KNI PSS Sultanpur
Master of Science from ORG.CHEMISTRY
KNI PSS Sultanpur
Bachelor of Science from PCM