OM PRAKASH
FAI ZABAD
Summary
Dynamic quality leader with extensive experience at DCM Shriram Ltd., driving operational excellence and compliance in distillery operations. Proven track record in new product development and strategic quality initiatives, leveraging strong project management and supplier quality management skills to enhance productivity and minimize waste.
Overview
20
20
years of professional experience
Work History
Distillery Quality Head
DCM Shriram Ltd.
Hariawan
07.2020 - Current
- Leading Quality for Distillery operations since April 2024, covering Molasses/Grain raw materials, packaging quality, by-product handling, and complete laboratory management.
- Responsible for production planning as per sales allocation, managing all packing and raw materials, and ensuring effective inventory control.
- Overseeing blend development and renovation (IMFL/CL) and maintaining quality for ENA/Ethanol plants.
- Executing sales allocation plans within defined timelines and handling customer complaints.
- Ensuring full compliance with Excise and FSSAI requirements, leading packaging development, and adhering to EHS compliance standards.
- Led erection, installation, and commissioning of Automatic Monoblock PET Line (240 BPM), Tetra Pak TBA-19 line, and Country Liquor Bottling Plant.
- Ensured compliance for laminate recycling of Tetra laminate as per recycling policy.
- Managed preventive maintenance and AMC for Tetra Pak TBA-19 machines through OEM support.
- Executed new bottling plant establishment in full compliance with UP Excise, Factory norms, FSSAI, and other government regulations.
- Ensured all packaging and raw materials were tested as per DCM specifications; reported deviations to HO.
- Developed and revised SOPs for packaging/raw materials aligned with quality and regulatory standards; led internal and external audits.
- Maintained State Excise Compliance (portal entries, PD registers) and ensured overall FSSAI compliance.
- Responsible for overall production, blending (CL/IMFL), blend quality, and minimizing wastage through efficient process control.
- Led new product development and successful launch of: Joshila, Sadabahar, Tarang Lime, Tarana, Orange Blend at various strengths as per market requirements.
- Maximized productivity by designing and implementing innovative production processes.
- Coordinated with vendors, suppliers, and contractors for timely delivery of materials and services.
- Managed logistics, shipping, receiving, distribution, and implemented process improvements to reduce delays.
- Reduced inventory carrying costs through efficient planning and material control.
- Strong technical knowledge of alcohol blending and bottling machinery, DM Plant operations, and distillery utilities.
- Monitored and supported sales growth in the local civil market.
ENA Sourcing Operations (North India) – RQC North
United Spirits Ltd.
Pathankot & Khasa
02.2018 - 06.2020
- Responsible for development and preparation of blends for major brands including Carew Dry Gin, White Mischief Vodka, Romanov Vodka, Smirnoff, Blue Moon Vodka, Blue Moon Dry Gin, L’Orange, Green Apple, Party Special Premium Whisky, Craggy Romeo Deluxe Rum, and others.
- Developed specialty spirits including Fresh Malt Spirits (FMS), VGS, VMS, VMMS, FMS, CMMS at various strengths.
- Vendor development for high-quality ENA, special spirits, and critical blending ingredients.
- Conducted ENA and vendor unit audits across North India to ensure compliance before certification expiry.
- Full responsibility for Production, Blending, Quality Control, Quality Assurance, and complete analysis of PM/RM/FG.
- Managed ENA sourcing and lifting for Uttar Pradesh & Haryana based on plant demand.
- Approved packaging materials for new designs, ensuring cost optimization and compliance.
- Controlled wastage of liquor and packaging materials within prescribed norms.
- Developed new blends for all Northern tie-up and owned units.
- Maintained excise documentation, PD registers, and compliance for blending and procurement.
- Implemented quality improvement programs including spot audits, RCA, and corrective actions.
- Ensured ISO documentation related to Quality, Environment & Safety.
- Oversaw raw material inventory; coordinated with vendors to address quality and delivery issues.
- Handled customer complaints, including on-site visits, root-cause identification, and corrective solutions with production engineers.
- A Diageo Group Company
Blending, Bottling & Sr QC Executive
NV Distilleries Ltd.
Ambala
03.2010 - 04.2012
- Performed quality inspection of grains (barley malt, maize, broken rice, sorghum, bajra), raw materials, packing materials, DDGS, and in-process quality as per SOP.
- Independently handled production & quality for on-line bottling operations and overall laboratory management.
- Conducted QC testing of packing materials and ensured strict control over raw material & packaging wastages.
- Prepared Blend Ready spirits and executed sensory evaluation (pH, colour, strength) as per specifications.
- Managed blending for major brands: Party Special Whisky, Blue Moon Vodka, Blue Moon Dry Gin, L’Orange Green Apple Gin, Party Special Premium Whisky, Craggy Romeo Deluxe Rum.
- Operated and monitored Gas–Liquid Chromatography (GLC) for spirit analysis.
IMFL Quality & ENA Plant Lab Chemist
Jagatjit Industries Ltd.
Hamira
08.2005 - 03.2010
- Conducted quality inspection of grains (barley malt, maize, broken rice, sorghum, bajra), raw materials, packing materials, DDGS, and in-process parameters as per SOP.
- Managed Liquefaction operations in the grain plant and handled Fermentation & Distillation (MPR) processes.
- Supervised bottling reduction activities including AL, PL & BL calculations.
- Performed sensory and analytical evaluation of ENA and blends, including identification of off-notes.
- Performed microbiological operations including culture change, YCV cell count, and monitoring of malt & grain fermentation.
- Worked with Pre-Fermenter (PF) systems and main fermentation processes.
- Conducted thorough inspection of raw materials and packaging materials to ensure compliance with quality standards.
Education
Master of Science - Organic Chemistry
KNI PSS SULTANPUR
UP07-2006
Bachelor of Science - PCM – Physics, Chemistry, Mathematics
KNIPSS SULTAPUR
UP08-2004
Skills
- Strategic Visioning & Business Positioning
- P&L Management & Financial Oversight
- Project Management & Organizational Change Management
- Legal, Regulatory & Compliance Management
- Liaisoning with Government Authorities & External Bodies
- People Leadership, Team Development & Task Management
- Market Research, Competitive Intelligence & Industry Insights
- Process Automation & Operational Efficiency Improvement
- Process Optimization & Validation
- Operational Excellence & Continuous Improvement (Kaizen, 5S, TPM)
- New Product Development (NPD)
- Strategic Quality & Sustainability Initiatives
- Supplier Quality Management & Vendor Audits
- Cross-Functional Leadership & Multi-Site Operations
- Root Cause Analysis (Fishbone, DMAIC, DMADV)
- Greenfield/Brownfield Project Execution
- Internal & External Audit Management
Accomplishments
- Improved productivity by approximately 10%.
- Reduced customer complaints by nearly 30%.
- Consolidated suppliers, resulting in 50% reduction in inventory levels.
- Received Recognition for successful implements Quality policies.
Disclaimer
I hereby declare that the information provided above is true to the best of my knowledge and belief.
Personal Information
- Date of Birth: 03/10/83
- Marital Status: MARRIED
Place
Hariawan, U.P.
Timeline
Distillery Quality Head
DCM Shriram Ltd.
07.2020 - Current
ENA Sourcing Operations (North India) – RQC North
United Spirits Ltd.
02.2018 - 06.2020
Blending, Bottling & Sr QC Executive
NV Distilleries Ltd.
03.2010 - 04.2012
IMFL Quality & ENA Plant Lab Chemist
Jagatjit Industries Ltd.
08.2005 - 03.2010
Master of Science - Organic Chemistry
KNI PSS SULTANPUR
Bachelor of Science - PCM – Physics, Chemistry, Mathematics
KNIPSS SULTAPUR