Omkar M. Bore

FACTORY MANAGEMENT

• Directed the complete setup of a new manufacturing facility, overseeing civil construction, utilities planning, equipment installation, and optimization of production layout.
• Designed and implemented automation solutions including robotics, PLC systems, smart conveyors, and material handling systems.
• Collaborated with procurement and vendors to identify, evaluate, and acquire machinery and automation equipment aligned with production needs and budget targets.
• Implemented strategies for efficient deployment of manpower, machines, and materials, driving performance and cost-effectiveness in daily operations.

PRODUCTION MANAGEMENT

• Provide training to teams and Operators on understanding international standards and regulations on products.
• Led quality assurance initiatives by monitoring product standards and executing robust quality control programs, reducing defects and ensuring customer satisfaction.
• Preparation of Production planning for every month, Develop & maintain Operation guidelines for employee.
• Demonstrated strong process management skills by identifying critical to quality (CTQ) processes and implementing controls to prevent or mitigate potential issues and risks.
• Working with internal & external parties as a team in order to achieve target costs for new products.
• Implemented safety and environmental protocols, fostering a compliant and risk-free workplace in accordance with regulatory requirements.
• Coordinated cross-functionally with design, procurement, maintenance, quality, and logistics teams to ensure seamless project execution.
• Identified root causes and implemented solutions for production bottlenecks, minimizing downtime and improving throughput.
• Monitored key performance indicators (KPIs) including productivity, downtime, and quality compliance to drive continuous improvement.
• Implemented process improvements that resulted in increased productivity and cost reductions, driving overall operational efficiency.
• Ensured smooth line operations by implementing containment measures to prevent disruptions and maintain productivity.
• Optimized manufacturing processes by implementing Lean principles, Kaizen, and advanced industry technologies to enhance efficiency.

• PRODUCTION MANAGEMENT
• Provide training to teams and Operators on understanding international standards and regulations on products.
• Led quality assurance initiatives by monitoring product standards and executing robust quality control programs, reducing defects and ensuring customer satisfaction.
• Preparation of Production planning for every month, Develop & maintain Operation guidelines for employee.
• Demonstrated strong process management skills by identifying critical to quality (CTQ) processes and implementing controls to prevent or mitigate potential issues and risks.
• Working with internal & external parties as a team in order to achieve target costs for new products.
• Implemented safety and environmental protocols, fostering a compliant and risk-free workplace in accordance with regulatory requirements.
• Coordinated cross-functionally with design, procurement, maintenance, quality, and logistics teams to ensure seamless project execution.
• Identified root causes and implemented solutions for production bottlenecks, minimizing downtime and improving throughput.
• Ensured strict adherence to company policies, standard operating procedures (SOPs), and compliance with relevant regulatory and industry standards.
• Monitored key performance indicators (KPIs) including productivity, downtime, and quality compliance to drive continuous improvement.
• Implemented process improvements that resulted in increased productivity and cost reductions, driving overall operational efficiency.
• Systematically analyses the technical issues in the plant and implements robust interim & permanent solutions to prevent recurrence. monitor effectiveness of resolved issues.
• Ensured smooth line operations by implementing containment measures to prevent disruptions and maintain productivity.
• QA & engineering function to conduct fit & function trials, problems monitoring, MAP deployment & ensure smooth functioning of line using containment, 8D & escalations if required.
• Optimized manufacturing processes by implementing Lean principles, Kaizen, and advanced industry technologies to enhance efficiency.
• Design & Manufacturing toys. (Electronics Toys & Non-Electronics Toys, Soft toys)

• Monitor daily trends for defects per machine, line loss, issues at FQC, PDI & assembly line, painting line.
• Verification of First Piece Inspection, Check Sheet report, In-process Inspection.
• Systematically analyses the technical issues in the plant and implements robust interim & permanent solutions to prevent recurrence. monitor effectiveness of resolved issues.
• Participate in New product launch program from quality perspective and work closely with Supplier QA & engineering function to conduct fit & function trials, problems monitoring, PFD.
• Ensure smooth functioning of line using containment, 8D & escalations if required.
• Expertise in using SPC Tools for minimizing the complaints of product and skills in manpower handling, line quality management, process flow, control chart and PFMEA & APQP, PPAP.
• Ensure timely machine, Process audit & sign off as per production & dispatch plan.
• Resourceful in Knowledge of PFMEA, Control Chart, Work Instructions, and designing Standard Operating Process to achieve quality product and meet service norms by resolving service related and critical issues.
• Significant experience in quality analysis tools such as 5s, why-why Analysis, 7 QC tools, GD&T; knowledge of working on quality SAP module.
• Provide training to teams and Operators on understanding international standards and regulations on products.
• Maintain records of all parts, product, and process of assembly line & final inspection.
• New product testing & inspection of EP, FEP & QN material, Internal Audit, Customer Handling.
• Rejection Analysis and Rework Analysis, Calibration Activity, Collection Test records.
• Final Inspection, Dock Audit, Visual Inspection/functional testing of product.
• To adhere to the system for submission of daily, weekly, and monthly reports.
• Design & Manufacturing toys.

• Monitor daily trends for defects per machine, line loss, issues at, PDI & assembly line.
• Verification of First Piece Inspection, Check Sheet report, In-process Inspection.
• Rejection Analysis and Rework Analysis, Calibration Activity, Collection Test records.
• Maintain records of all parts, product, and process of assembly line & final inspection.
• Actively participated in customer meetings & auditing.
• Provide training to teams and Operators on understanding international standards and regulations on products.
• Expertise in using SPC Tools for minimizing the complaints of product.
• Manufacturing of automotive parts.