Omkar Sunil Pol
Senior Mechanical Design Engineer
Pune
Summary
Senior Mechanical Design Engineer with 9 years of experience in electro-mechanical product development, EV powertrain and battery module projects, engine design, and railway braking systems. Expertise in Creo, Creo Cabling, Windchill PLM, DfX methodologies, DFMEA/FMECA, wiring harness design, and system integration from concept to production.
Overview
9
9
years of professional experience
Work History
Senior Design Engineer
Knorr-Bremse Technical Centre India
Pune
08.2022 - Current
- New Product Development (NPD) for railway braking and traction systems for electric vehicles, KIEPE Electric.
- Responsible for the build of the power distribution unit (PDU), followed by a visit to Düsseldorf, Germany, for one month.
- Electro-mechanical system integration involving mechanical, pneumatic, and electrical interfaces.
- Sheet metal design, enclosures, consoles, and power electronics mechanical assemblies.
- Created parts for machining, sheet metal fabrication, and injection molding.
- Application of DFM, DFA, DVA, DFMEA, and FMECA.
- Prototype build support, validation, and PLM documentation using Windchill.
- Collaborated with cross-functional teams to develop high-quality products within tight deadlines.
Senior Design Engineer
KPIT Technologies
Pune
11.2016 - 08.2022
- Electro-mechanical design engineer for automotive EV powertrain and battery projects.
- NPBU EV Powertrain project: wiring harness design using Creo Cabling and schematic interpretation.
- Designed cable routing, brackets, clamps, and managed harness BOMs in Windchill.
- Goodwood Battery Module project: battery module mechanical design and integration.
- Applied DFM, DFA, DVA, DFMEA, FMECA, and supported prototype builds.
- Design and development of air conditioning harness, electrical accessories for frame harness, thermal management, battery jumpers, battery charge cables, and sensor signal cables for electrical bus.
- Strong Creo 3D/2D, Creo Schematics, and PLM experience.
- Managed multiple high-priority projects simultaneously, ensuring timely completion while maintaining quality standards.
Education
Bachelor of Engineering - Mechanical Engineering
Savitribai Phule Pune University
Pune, India 04.2001 -
Diploma - Mechanical Engineering
MSBTE
Pune, India01.2016
Skills
- Creo (3D CAD), Creo Cabling, AutoCAD, UGNX
- Windchill PLM
- Electro-mechanical
- Wiring harness design & schematics
- DFM, DFA, DVA, DFMEA, FMECA
Timeline
Senior Design Engineer
Knorr-Bremse Technical Centre India
08.2022 - Current
Senior Design Engineer
KPIT Technologies
11.2016 - 08.2022
Bachelor of Engineering - Mechanical Engineering
Savitribai Phule Pune University
04.2001 -
Diploma - Mechanical Engineering
MSBTE