OM KUMAR Mishra
Bengaluru
Summary
Tooling Engineer with over six years of experience in the railway tooling sector, currently employed at Toyota Tsusho India. Expertise in CAD tools and the design of specialized welding and holding jigs, with a strong focus on lean principles. Experienced in implementing continuous improvement strategies that deliver measurable time and cost savings, while ensuring EHS compliance. Demonstrated ability to enhance productivity through effective root cause analysis, and the development of flexible, efficient tooling solutions.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Senior Officer(Tool Design & Project Management)
Toyota Tsusho India Private Limited
Bidadi-Bengaluru
12.2022 - Current
- Led tooling design and implementation for critical railway components, including jigs, fixtures, and mechanical test benches, ensuring compliance with customer specifications and industry standards.
- Directed supplier selection and coordinated the procurement of tooling, fixtures, and equipment, optimizing costs and delivery timelines for key railway projects.
- Collaborated with suppliers and internal teams during the Design Approval Process (DAP) to ensure alignment with project goals and customer requirements.
- Resolved tooling system issues through root cause analysis, enhancing productivity, efficiency, and quality across multiple projects.
- Identified cost-saving opportunities and implemented improvements through regular site reviews, contributing to reduced lead times, and enhanced project efficiency.
- Ensured adherence to EHS compliance, promoting a safe work environment throughout tooling activities.
Tooling Engineer(Team Lead)
Alstom Transportation India Private Limited
Savli-Gujarat
11.2020 - 12.2022
- Led tooling development for AGRA KANPUR and RRTS car-body frame projects, focusing on fixture reuse, flexible tooling design, and timely delivery of tooling solutions.
- Coordinated cross-functional teams to deliver tooling systems that met project timelines and customer expectations.
- Implemented corrective actions for tooling issues, using root cause analysis (RCA) to optimize production processes and resolve challenges.
- Managed documentation related to BOMs, cost analysis, and tooling performance, ensuring project accuracy and transparent reporting.
- Evaluated new tooling technologies, and recommended upgrades to enhance productivity and reduce costs.
Tooling Enginer(Design & Development)
Rotostat Service Private Limited(Bombardier Savli Site)
Mumbai
05.2020 - 10.2020
- Developed and validated tooling designs (jigs, fixtures) for SNCF France’s Transilien project and DMRC’s RS 16 car sets, ensuring high-quality standards and compliance.
- Implemented cost-reduction strategies by introducing efficient assembly methods and improving project workflows, leading to enhanced efficiency.
- Maintained detailed records of tooling maintenance and modifications, ensuring long-term reliability and performance across projects.
Tooling Engineer(GAT)
Bombardier Transportation India Private Limited
Savli-Gujarat
02.2019 - 02.2020
- Supervised and mentored tooling department personnel, ensuring adherence to production schedules and quality standards, while optimizing workflows.
- Monitored toolroom operations to maintain delivery schedules and cost-effective production, ensuring alignment with project goals.
- Streamlined tooling documentation processes by introducing new formats for Requirement Management (RM) and First Article Inspection (FAI), improving efficiency.
- Led continuous process improvements, driving reduced lead times, improved tooling quality, and significant cost savings.
Education
Post Graduate Diploma - Tool Design and CAD CAM
Indo German Tool Room
Ahmedabad, Gujrat01.2019
Bachelor of Engineering - Mechanical
Rajiv Gandhi Proudyogiki Vishwavidyalaya
Bhopal, M.P.06-2017
Higher Secondary School - Science
Model Higher Secondary School
Rewa, M.P.06-2013
Skills
- Tool Design and CAD Software (CATIA, SolidWorks, AutoCAD)
- EHS Compliance and Safety Standards
- DFMEA & PFMEA (Design & Process Failure Mode and Effects Analysis)
- Lean Manufacturing and 5S Implementation
- Root Cause Analysis & Problem Solving
- Tooling Procurement & Supplier Coordination
- Continuous Improvement & Process Optimization
- Project Management & Team Leadership
- Tooling System Maintenance & Documentation
Certification
- E & C: Working with Third Party Supplier (ALSTOM), 01/22
- Alstom Quality Fundamentals (ALSTOM), 02/22
- On Time Delivery 2021 (ALSTOM), 06/21
- Air Value E-learning (ALSTOM), 06/21
Language Proficiency
- English
- Hindi
- Gujarati
Timeline
Senior Officer(Tool Design & Project Management)
Toyota Tsusho India Private Limited
12.2022 - Current
Tooling Engineer(Team Lead)
Alstom Transportation India Private Limited
11.2020 - 12.2022
Tooling Enginer(Design & Development)
Rotostat Service Private Limited(Bombardier Savli Site)
05.2020 - 10.2020
Tooling Engineer(GAT)
Bombardier Transportation India Private Limited
02.2019 - 02.2020
Post Graduate Diploma - Tool Design and CAD CAM
Indo German Tool Room
Bachelor of Engineering - Mechanical
Rajiv Gandhi Proudyogiki Vishwavidyalaya
Higher Secondary School - Science
Model Higher Secondary School
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