P. Rajkumar
Coimbatore
Summary
Quality manager with expertise in production quality monitoring and productivity enhancement. Proficient in quality management tools and concepts, ensuring compliance with standards and regulations. Demonstrates flexibility and reliability in achieving organizational goals.
Overview
17
17
years of professional experience
Work History
DM Quality
Water Tec India ltd
Coimbatore
04.2014 - Current
- Watertec, founded in 1997 in Coimbatore, Tamil Nadu, excels in manufacturing bathware and plumbing solutions.
- Operates under majority ownership of Warburg Pincus, providing comprehensive water management solutions globally.
- Holds ISO 9001:2015 and ISO 14001 certifications along with OHSAS/EOHS recognition.
- Achieved IAPMO-UPC and BIS certifications, earning 3-star water efficiency ratings from IPA & IAPMO.
- Led quality assurance initiatives that improved product compliance and elevated safety standards.
- Developed and implemented quality management systems that fostered continuous improvement across processes.
- Conducted regular audits to ensure adherence to regulatory requirements and industry standards.
- Collaborated with cross-functional teams to identify and effectively resolve quality issues, enhancing overall product integrity.
- Trained staff on quality control procedures and best practices to enhance operational efficiency.
- Analyzed data trends to inform decision-making and optimize quality performance metrics.
- Managed supplier quality assessments to maintain high standards in procurement processes.
- Facilitated root cause analysis sessions to address non-conformities in production workflows.
- Monitored product performance against customer specifications and standards, ensuring that all products met the required standards.
- Identified root causes for defects by analyzing statistical data from test results, customer feedback and other sources.
- Investigated customer complaints regarding product quality issues and developed strategies for resolution.
- Performed internal audits of production processes to identify areas of improvement and non-conformities.
- Developed and implemented quality management systems to ensure compliance with customer requirements.
- Provided leadership in developing best practices for continuous improvement initiatives across all departments.
- Reviewed standard operating procedures or quality assurance manuals to refine production processes or update for conformity to new regulations or policies.
- Maintained records related to product inspections, tests, calibrations and other quality control activities in accordance with applicable regulations.
- Collaborated with customers to develop quality control criteria for products based on customer needs and intended product applications.
- Ensured effective implementation of corrective actions to resolve any identified issues or discrepancies in a timely manner.
- Trained and developed employees in effort to contribute to overall professional growth.
- Provided technical guidance on quality control activities to support efficient operations.
- Collaborated with cross-functional teams in the development of new products and processes to ensure high levels of quality are maintained throughout the design phase.
- Reviewed engineering change requests to ensure conformity with established quality standards.
- Managed team of technicians and inspectors to ensure adherence to product requirements.
- Oversaw study of problems in production lines and creation of new products or procedures to alleviate impediments to optimal production or profits.
- Evaluated product quality to determine defects and compliance.
- Ensured compliance with environmental, health, and safety regulations, minimizing risks and promoting a safe workplace.
- Analyzed quality data and metrics to identify trends, drive improvements, and support decision-making processes.
- Managed internal audit program, identifying non-conformances and leading corrective action plans.
- Conducted training sessions for staff on quality principles, tools, and techniques to foster a quality-centric culture.
- Facilitated root cause analysis and implemented preventive measures to reduce product defects and improve quality.
- Represented the company in external audits, demonstrating the effectiveness of the quality management system.
- Participated in new product development projects to ensure quality requirements were integrated from the outset.
- Monitored changes in quality regulations and standards, updating company practices to maintain compliance.
- Ensured compliance with quality management standards and regulations.
- Monitored product quality through regular inspections and testing.
- Managed documentation for quality management activities and reports.
- Facilitated continuous improvement initiatives across departments.
- Implemented best practices in problem solving techniques such as 8D methodology.
- Investigated customer complaints related to product quality and reliability.
- Documented processes for continuous improvement initiatives throughout the organization.
- Developed corrective action plans for identified issues and monitored effectiveness of resolutions.
- Established product specifications and quality assurance practices.
junior engineer QA
CRI Pumps Pvt Ltd
05.2012 - 03.2014
- CRI pumps has manufacturing different type of pump sets, our unit has manufacturing submersible & sewage pump sets.
- Conducted audits of suppliers to assess quality management systems and processes.
- Collaborated with cross-functional teams to resolve quality issues effectively.
- Implemented corrective actions to address non-conformances in supplied materials.
- Monitored supplier performance through key metrics and regular assessments.
- Provided training and support to suppliers on quality assurance practices.
- Reviewed and approved incoming materials based on established quality criteria.
- Coordinated with purchasing personnel to ensure that all purchased materials met specifications.
- Monitored supplier performance metrics such as on-time delivery, defect rates, scrap rates.
- Conducted quality audits to ensure compliance with industry standards.
- Developed and implemented quality control procedures for product evaluation.
- Collaborated with cross-functional teams to resolve quality issues quickly.
- Analyzed data from inspections to identify trends and areas for improvement.
- Led root cause analysis sessions for non-conformance reports and corrective actions.
- Maintained documentation related to quality inspections and compliance records.
- Maintained records of all products manufactured in accordance with documentation requirements.
- Collaborated with quality team members and leaders to monitor conformance to quality standards.
- Performed root cause analysis for detected faults and developed corrective actions.
- Coordinated testing activities according to approved protocols and documented results accurately in a timely manner.
- Investigated non-conformances using problem solving techniques such as 8D or 5 Why's methodologies.
- Coordinated with external quality auditors during annual audits and assessments.
- Developed supplier quality standards to ensure compliance with industry regulations.
- Conducted inspections of incoming components, raw materials, parts and assemblies prior to acceptance into inventory.
Team leader
Spicer India ltd.
09.2009 - 02.2012
- Spicer India limited was established in 1993 to manufacture axles, Driveshaft and universal joints. The company is a joint venture between Dana holding Corporation, US and Anand Automotive system, having five plants across India. The product is supplied to leading automobile manufacturing GM, Ford, Hino and Chrysler. The domestic customers are Ashok Leyland, Tata Motors, AMW and Force Motors.
- Conducted regular inspections of products to ensure quality standards.
- Documented inspection results and reported discrepancies to management.
- Implemented corrective actions based on inspection findings and feedback.
- Maintained a clean and organized work environment for efficient operations.
- Conducted tests on product samples and recorded results.
- Maintained accurate records on product inspection results and reported findings to management team.
- Developed corrective action plans when needed to resolve quality issues.
- Collaborated with production personnel concerning any changes made during the manufacturing process which could affect product quality or reliability.
- Performed visual and dimensional inspections on manufactured parts.
- Examined samples of raw materials before use in production.
- Monitored daily performance of production team to identify and address issues affecting quality product output.
- Conducted frequent quality and compliance reviews of production work.
- Provided quality support to ensure that products met quality standards and customer requirements.
- Created SOPs related to the Quality Control process in order to ensure consistent application across multiple departments.
- Inspected incoming material for conformity to established requirements prior to acceptance into inventory.
- Analyzed data collected during the inspection process in order to identify trends or patterns related to product defects or malfunctions.
- Compiled inspection and test data in reports to document compliance with or deviations from strict quality standards.
- Audited finished products against applicable industry standards before releasing them for shipment.
- Monitored and upheld safe operating procedures and clean area mandates to meet regulatory requirements.
- Conducted root cause analysis to identify sources of defects or non-conformance issues in order to prevent reoccurrence.
- Assisted with correcting systemic problems in order to eliminate errors.
- Analyzed production accuracy to formulate corrective action plans.
- Participated in continuous improvement activities such as Kaizen events aimed at improving overall quality levels within the organization.
- Resolved customer complaints regarding product quality in a timely manner.
- Identified quality problems and recommended solutions.
- Participated in technical trainings and workshops to improve skills set and boost overall knowledge.
Quality control
Sakthi auto components limited
Erode
05.2009 - 09.2009
- Sakthi Automotives is one of the best Automotives Company in Tamil Nadu. The company product is supplied to Maruthi Suzuki. The product name is knuckle joint.
- Inspected products for compliance with quality standards and specifications.
- Collaborated with production teams to identify and resolve quality issues promptly.
- Documented inspection results and maintained accurate quality records systematically.
- Utilized measurement tools to assess product dimensions and integrity accurately.
- Inspected products for defects and conformance to customer specifications using precision measuring instruments.
- Documented inspection results by completing reports and logs and summarizing and entering data into quality database.
- Monitored production processes to ensure quality standards were met and documented results of inspections.
- Tested finished goods prior to shipment according to established protocols.
- Maintained records of all nonconforming products and completed corrective actions as required.
- Communicated effectively with management regarding progress toward meeting quality objectives.
- Recommended improvement measures to production process to meet quality control standards.
- Completed non-destructive tests and conducted continuous inspections.
Education
Diploma in Mechanical Engineering -
Erode Institute of Technology
01-2009
Skills
- Quality management
- Root cause analysis
- Supplier quality assessment
- Quality control procedures
- Cross-functional collaboration
- Problem solving
- Team leadership
- Training and development
- SOP development
- Measurement system analysis
- Supplier quality management
- Customer satisfaction
- Compliance monitoring
- Documentation control
- Corrective actions
- Performance monitoring
- Protocol optimization
- Test method validation
Languages
- English
- Tamil
- Kannada
- Hindi
Awards
Awards & Recognition
- Beacon of Watertec Award — Presented by Chairman
Honored with the prestigious company-wide recognition for exceptional leadership, dedication, and significant contributions to operational and quality excellence across the organization. - Impact Champion Award — Awarded for consecutive quarters by Chairman
Recognized across two consecutive quarters for driving critical quality improvement initiatives, eliminating defect rates, and maintaining high standards in plant-wide compliance and cost saving
Personal Information
PERSONAL INFORMATION
- Total Experience: 17 Years
- Notice Period: 2 Months
- Current CTC: ₹10.5 Lakhs per annum
- Expected Salary: ₹14.0 Lakhs per annum
- Father’s Name: C. Paramasivam
- Date of Birth: 02/05/1989
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
DM Quality
Water Tec India ltd
04.2014 - Current
junior engineer QA
CRI Pumps Pvt Ltd
05.2012 - 03.2014
Team leader
Spicer India ltd.
09.2009 - 02.2012
Quality control
Sakthi auto components limited
05.2009 - 09.2009
Diploma in Mechanical Engineering -
Erode Institute of Technology