P. SUDHAGAR
Bengaluru,KA
Overview
17
17
years of professional experience
Work History
CAM-Engineer
KOMET INDIA LTD
- Employment Scan.
- Successfully made fixtures for CUTTING TOOLS also made PCD TOOLS, REMERS AND BORING BARS by tool room machining and CAD-CAM facilities.
- Make CNC program and operations for CNC milling machine (5-axis) and operations in Tooling.
- Maintain spare parts for cutting tools and Boring bars to reduce breakdown time.
- Managing sub ordinates and adopt with other departments.
- Fixture designing and manufacturing in CNC machines also check with CMM machines.
- Possess a flexible & detail oriented attitude with willingness to learn and work in challenging conditions.
- MACHINES CONTROL.
- Control (Fanuc, Haidnahian, Deckle dialog) all conventional and CNC machines to make the parts be in time.
- Maintain monthly machines utilization records of all machines and achieve score upto 95%.
- Maintain monthly running hours and rejection hours of all machines.
- Creating process sheet for each job and updating with tooling warehouse.
- Skilled in CNC programming with UG-nx7.5 and machining technologies and achieving required VDI.
- Giving technical training classes and awareness program.
- Periodic Maintenance of all machines to avoid breakdown.
CAD CAM-Engineer and Machine shop supervisor
NOKIA GROUP(BYD) LTD
- Preparing injection tool Design and implement.
- Preparing electrode designing, CAM programming and WEDM path programming.
- Process planing for each job and finish it within mean time.
- Maintaining tool history and machine history records.
- Managing man power and deliver the tool as per the commitment.
- Co ordinating with production team and achieve the target.
- Projects Handled Nokia mobile parts (Abba, Hanoi, king stone, comer) Role: Design alteration on high speed Injuction moulding tools to increase life/avoid problems.
- Process planning, Execution and control of new making parts and machines control.
- CAM programming for VMC and Electrode extraction in UG NX 5.0 Tools and Environment: UG NX 5.0, Auto Cad and Master Cam.
CNC PROGRAMER
FOXCON INTERNATIONAL HOLDING LTD
- Employment Scan A world leading manufacturer of connectors and electronics parts Job Profile.
- Electrodes extraction on UG-NX4 and making position drawing for EDM.
- Follow up CNC milling vendors Presenting the following:.
- Technical demonstrations to clients on services.
- D-FMEA & Process Flow Charts.
- Creating Reporting on the components sales to management monthly, quarterly and half yearly.
- Make programme by DEL CAM (power mill) and successfully run in the CNC machines.
- Projects Completed.
- CORE &CAVITY manufacturing for critical moulds, Chennai.
- Role: Carrying out the 3Dmodeling of the components & tools.
- Tools and Environment: UG-NX5, DEL CAM.
- Press tool designs for new projects and scheduling the customer requirements.
- Planning for press shop, fabrication and weld shop; forecasting the manpower availability with the work order.
Asst Manager
Magellan Aerospace
Bangalore, Karnataka
12.2020 - Current
- Utilized cost estimation systems to document project information, create estimates and revise project costs to reflect current data for Aerospace components.
- Calculated correct costs for project-specific goods and services by gathering information from team members, sub-contractors and vendors.
Manufacturing Engineering
PMI aerospace
Chennai
02.2018 - Current
- CAD/CAM Implementation ~ CNC Programming and fixture design, Machining for medical components through 5-axis-machines and VMC, HMC, Machines.
- Present company: PMI aerospace -Chennai.
- Total experience =17 years.
cam-engineer
Straits Orthopaedics-Malaysia
04.2017 - 10.2018
- Read and interpreted blueprints, technical drawings, schematics and computer-generated reports.
- Prepared cost estimates, schedules and project specifications for proposals.
Komet India ltd.-Bangalore
FORBS GROUP LTD
04.2016 - 10.2017
- Preparing the manufacturing drawings.
- Effectively use all CNC machines.
- Create 2D and 3D programming using by Master cam and Auto cad.
- Carrying out the Modeling, detailing, assembly activities in all projects.
- Coordinating and interacting with the suppliers and preparing BOM.
- Preparing the following:.
- Technical presentations for the user group meetings.
- IT Forte Software Used : Master CAM,UGnx7.5&Auto Cad Tools for handling the Sketcher, Part Modeling, Assembly and Drafting.
senior cam-engineer
TOSHIBA JSW POWER SYSTEMS PVT LTD
11.2011 - 10.2012
- Chennai-Working as a 5axis milling programmer-CAM.
- Formally known as Toshiba Turbine and Generator pvt ltd.
- Employment Scan.
- Preparation of program for turbine blades through 5axis (VMC) milling machine by master cam software.
- Preparation of program for nozzles through VTL and 5axis milling machine by master cam software.
- Study and interpretation of drawings for preparation of CNC programs.
- Selection of tools and cutting parameters for optimum machining conditions.
- Productivity improvement of processes by alternative programming strategies and methods.
- Engaged in new product development in terms of process methods and parameters.
- Strong knowledge in CAD tools and Geometric Dimensions and Tolerance.
- Prepare 2d and 3d models for blades by using UG-NX7 and Master CAM to enable effective programming.
- Good knowledge in Manufacturing TURBINE BLADES and NOZZLE by tool room machining and CAD-CAM facilities.
- Managing sub ordinates and adopt with other departments.
- Fixture designing and manufacturing in CNC machines also check with CMM machines.
- Possess a flexible & detail oriented attitude with willingness to learn and work in challenging conditions.
group (BYD) ltd. cad cam-engineer and machine shop supervisor
Nokia
02.2008 - 07.2011
- Foxcon international holding ltd.
- CNC programmer (20.
Project Leader
Toshiba Jsw Turbine and generator
01.2001 - 04.2007
- 2008) =1 year FAL group ltd.
- Machinist and CNC programmer (1-12-2002 to 17-01-2007) =5years Btech.
- MARKS SECURED: CGPA 9.85 BTECH-MECHANICAL, SRM-UNIVERSITY.
- (Awarded by SRM University as a rank holder) Diploma.
- Mechanical Engineering from Abedhanandha Polytechnic, MARKS SECURED: 86% THELLAR, Technical board of Tamilnadu.
- Personal Dossier Date of Birth : 20th Augest 1979 Languages Known : Tamil, English Passport No.
- M516627, Aerospace - Chennai WORK RESPONSIBILITY- NPD &Methods LEAD Employment Scan.
- Engaged in new product development in terms of process methods and parameters.
- Receive Drawing from customer.
- Analysis all specifications, GD&T dimensions and surface finish requirements.
- Fixture designing through solid works.
- Programming for components through Master CAM 3axis and 5axis.
- Conduct contract review meeting.
- Releasing detailed machining setup drawing for CNC and path programming for VMC,.
- Online process checking of all machines whether going correct or not.
- Control the machining time of all machines.
- Send the finished component to QC and getting feedback for dimensions report.
- STRAITS ORTHOPEDICS Sdn Bhd.
- Malaysia, Engaged in new product development in terms of process methods and parameters.
- Make the process flow based on the application of components which we received from customer.
- Analysis all specifications, GD&T dimensions and surface finish requirements.
- Fixture designing and manufacturing in CNC machines also check with CMM machines.
- Make the stage drawings to complete the job within specification.
- Make the available form tools based on requirements.
- Make the design and CNC programs for 3axis and 5 axis and turning, based on requirements.
- Co-ordination with QC for inspection of job in CMM.
- Design fixtures for the component to check in CMM.
- Productivity improvement of processes by alternative programming strategies and methods.
- Strong knowledge in CAD tools and Geometric Dimensions and Tolerance.
- Simulation of programs by using NC viewer to avoid nonconformance.
- Good knowledge in manufacturing All Medical and Aerospace components.
- Managing sub ordinates and adopt with other departments.
- Possess a flexible & detail oriented attitude with willingness to learn and work in challenging conditions.
- Knowledge about PFMEA and control plan.
- Process Planning/ Execution/CAD-CAM.
- Analyzing the problem in machining process and making the new parts which is broken/failure.
- Preparing process planning sheet and estimate time for the new parts/spares.
- Releasing detailed machining position drawing for CNC and path programming for VMC,.
- Online process checking of all machines whether going correct or not.
- Control the machining time of all machines.
- Send the finished component to QC and getting feedback the dimensions report.
Skills
Excellent work ethic
Interpersonal Communication
Leadership
Basic math
MS Office
Conflict resolution
Organization and Time management
Training & Development
Teamwork
Planning and Coordination
Timeline
Asst Manager
Magellan Aerospace
12.2020 - Current
Manufacturing Engineering
PMI aerospace
02.2018 - Current
cam-engineer
Straits Orthopaedics-Malaysia
04.2017 - 10.2018
Komet India ltd.-Bangalore
FORBS GROUP LTD
04.2016 - 10.2017
senior cam-engineer
TOSHIBA JSW POWER SYSTEMS PVT LTD
11.2011 - 10.2012
group (BYD) ltd. cad cam-engineer and machine shop supervisor
Nokia
02.2008 - 07.2011
Project Leader
Toshiba Jsw Turbine and generator
01.2001 - 04.2007
CNC PROGRAMER
FOXCON INTERNATIONAL HOLDING LTD
CAD CAM-Engineer and Machine shop supervisor
NOKIA GROUP(BYD) LTD
CAM-Engineer
KOMET INDIA LTD