Panchakshari Salimath
Bangalore
Summary
Dynamic Senior Manufacturing Engineer at AEREO with a proven track record in optimizing production processes and leading cross-functional teams. Expert in Lean manufacturing and problem-solving, I successfully implemented continuous improvement initiatives, enhancing productivity and quality. Skilled in advanced process engineering, I drive results through effective communication and strategic planning.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Senior Manufacturing Engineer
AEREO Manufacturing Ltd
Bangalore
09.2021 - Current
- Monitored and analyzed production performance against hourly, daily, and monthly targets to meet delivery and quality goals.
- Led cross-functional collaboration in daily GYAT meetings to ensure KPI achievement and timely issue resolution.
- Managed 4M factors (Man, Machine, Material, Method) and escalated critical production issues for immediate corrective action.
- Planned and executed manpower and production schedules for optimal project delivery and resource utilization.
- Prepared and released process planning documents including MIS, Route Cards, PD, MOS, HWI and visual aids to support FPQ/FAI implementation per timeline.
- Created and updated EBOM, PBOM, SAP BOM, and ensured alignment with engineering requirements during FPQ/FAI phases.
- Raised procurement indents for raw materials, consumables, tools, and CAPEX equipment as needed during FAI/LSP phases.
- Applied Lean, Kaizen, and 5S methodologies to reduce waste, improve productivity, and maintain workplace organization.
- Implemented continuous improvement initiatives targeting raw material usage, tooling, and cycle time reduction.
- Optimized assembly line performance by monitoring takt time, cycle time, and implementing work leveling.
- Prepared Control Plans, 8D, and CAPA reports for internal/external customer complaints and participated in quality audits.
- Performed inspections and audits as per IPC-A-610 Class 3 standards, supporting zero-defect quality objectives.
- Integrated and tested UAV systems, including avionics, propulsion, sensors, and payloads; contributed to R&D and design improvements.
- Developed SOPs, maintenance manuals, and standard integration processes to ensure consistent quality and performance.
- Skilled in 3D Viewer, and documentation tools like MS Office; proficient with SAP (BOM, routing).
- Created and managed route cards, BOMs, and visual controls, maintaining real-time accuracy across production data.
- Proficient in 7QC tools, PFMEA, manual soldering, and SMD/PTH rework and assemblies
Production Technician
Centum Electronics Ltd
Bangalore
02.2018 - 09.2021
- Led SMT production lines, overseeing stencil printing, pick & place, reflow soldering, and inspection processes (SPI, AOI).
- Monitored hourly Plan vs Actual output and implemented corrective actions to achieve production targets.
- Supervised SMT operators and ensured compliance with IPC-A-610 Class 2 & 3 standards during PCBA inspection.
- Performed and guided hand soldering, rework, and First Article Inspection (FAI) for new product setups.
- Coordinated with QA, testing, and process teams to resolve quality issues and minimize downtime.
- Conducted rejection analysis, implemented control plans, and ensured proper documentation of defects and rework.
- Maintained line-side inventory, ensured material availability, and monitored scrap control and material usage.
- Trained technicians on SMT process standards, 5S, Kaizen, and customer-specific quality requirements.
- Ensured timely delivery of quality assemblies aligned with daily and shift production plans.
- Acted as the primary communication link between production, QA, and engineering teams for continuous improvement.
Service Engineer
Somindra Communication Ltd
06.2017 - 01.2018
- Installation and commissioning of CCTV System.
- Maintenance and fault call on and CCTV system.
- Installation and Testing of Structured cabling system.
- Accurate and timely completion of all work-related documentation including but not limited to test result, commissioning information, drawing and O&M information.
Education
Diploma - Electronics and Communication
Govt Polytechnical Mundagod
High School -
Govt High School Konankeri
Skills
- Problem Solving
- Manufacturing automation
- Leadership
- Communication
- Root Cause Analysis
- Corrective Action
- Production planning
- Documentation
- Continues Improvement
- Process planning
- Lean manufacturing
- Continuous improvement
- Advanced process engineering
- Cross-functional team leadership
- Employee supervision
Disclaimer
I appreciate your time and look forward to a fruitful discussion. Thank you in advance.
Personal Information
- Panchakshari Salimath
- Father: ManjunatSwami C Salimath
- Mother: Ratna M Salimath
- Address: #225, 3rd floor, 4th phase, New town Yelahanka, Bengaluru, Karnataka-560064
- Date of Birth: 01/01/97
- Gender: Male
- Nationality: Indian
Technical Courses Attended
- IPC-A-610-G Standards (Acceptable and Rejection criteria for PCBA)
- ROHS Training
- Level 3 Soldering Training
- ESD & MSD Training
- Lean Six-sigma green belt certified
- 7QC tools
- IPC J-STD-001
Accomplishments
- Spotlight Award for Best Employee of the year
Language Known
Kannada
First Language
English
Advanced (C1)
C1
Hindi
Advanced (C1)
C1
Telugu
Intermediate (B1)
B1
Certification
- Lean Six Sigma Green Belt
- Project management
Timeline
Senior Manufacturing Engineer
AEREO Manufacturing Ltd
09.2021 - Current
Production Technician
Centum Electronics Ltd
02.2018 - 09.2021
Service Engineer
Somindra Communication Ltd
06.2017 - 01.2018
Diploma - Electronics and Communication
Govt Polytechnical Mundagod
High School -
Govt High School Konankeri
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