Summary
Overview
Work History
Education
Skills
Certification
HOBBIES
Languages
PROJECT AND KAIZEN ACTIVITIES
Timeline
Generic

Pankaj Kumar

Bhagalpur, Bihar,RJ

Summary

Accomplished Production Engineer with a proven track record at UNICHARM INDIA PVT. LTD., enhancing production efficiency and reducing costs through workflow streamlining and the implementation of 5S methodology. Excelled in team collaboration and quality assurance, achieving significant improvements in production processes. Skilled in MS Excel and basics of AutoCAD, driving operational excellence and innovation.

Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand. Established Production Engineer thrives on interacting with people of all ages and personalities. Highly-motivated employee with desire to take on new challenges. Strong worth ethic, adaptability and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills

Overview

8
8
years of professional experience
1
1
Certification

Work History

Production Engineer

UNICHARM INDIA PVT. LTD.
Neemrana, RIICO Industrial State, Alwar
03.2018 - Current
  • Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
  • Improved production efficiency by developing and implementing new manufacturing processes.
  • Increased production volume, optimizing equipment layouts for maximum efficiency.
  • Completed and submitted monthly and yearly reports to support executive decision making.
  • Performed root cause analysis and implemented corrective actions.
  • Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
  • Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
  • Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
  • Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
  • Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
  • Communicated with other team members to enhance process and performance.
Production Engineer|Unicharm India private limited

Neemrana, Alwar,Rajasthan,India|Mar 2018-Current

  • Developed and implemented production processes to increase efficiency and reduce costs.
  • Analyzed existing production systems, identified areas of improvement, and proposed solutions.
  • Monitored production operations to ensure compliance with safety regulations and quality standards.
  • Performed root cause analysis on production issues, developed corrective actions, and monitored results.
  • Maintained accurate records of all activities related to production engineering.
  • Trained personnel in the operation of specialized machinery and best practices for using it safely.
  • Assisted in troubleshooting complex problems associated with the design or function of a product or system.
  • Prepared technical documents including user manuals, installation guides, test protocols.
  • Provided technical support to internal departments such as Quality Assurance, Research and Development.
  • Implemented lean manufacturing techniques such as 5S, Kaizen, Kanban, to reduce waste and improve productivity.
  • Ensured compliance with regulatory requirements by developing standard operating procedures.
  • Performed regular maintenance checks on machines used in the manufacturing process.
  • Handled root cause analysis, implementing corrective actions when necessary.
  • Spare requisition through PR-PO process.
  • Participated in weekly safety meeting,weekly quality meeting and weekly quality meeting.
  • To do predictive,breakdown and preventive maintenance.
  • Ensuring compliances for GHK. And Maintain GMP.
  • To support team and management for some internal audits and ISO audit.

Production Engineer

AERO PHARMA PVT. LTD.
Silvassa , Dadra And Nagar Hawley
02.2017 - 03.2018

Graduate Apprentice Trainee

HINDUSTAN UNILEVER LTD. AMLI SILVASSA.
Silvassa , Dadra And Nagar Haweli
01.2016 - 01.2017
  • Finished assigned work on schedule with minimal supervision.
  • Assisted in executing assigned company initiatives and programs.
  • Worked with team members to refine task workflows for greater productivity.
  • Kept neat, organized records for completed work.

Education

Bachelor of Engineering - Mechanical Engineering

Rajeev Gandhi Technical University
Bhopal, Madhya Pradesh
06.2015

Skills

  • Workflow Streamlining
  • MS Excel
  • Basics of autocad
  • Quality Assurance
  • Knowledge Sharing
  • Sketches, specifications, and drawings
  • 5S methodology
  • Team Collaboration

Certification

  • Pursuing LEAN SIX SIGMA GREEN BELT
  • Pursuing LEAN SIX SIGMA BLACK BELT

HOBBIES

  • Reading Newspaper and to remain update with current affairs.
  • Tour and travels, listening songs
  • Cooking
  • Playnig badminton,chess & carrom

Languages

English
Intermediate (B1)
Hindi
Bilingual or Proficient (C2)

PROJECT AND KAIZEN ACTIVITIES

  • Did some Projects and Kaizen activity
  • Projects work :
  • Remove a 5.5 kw induction fan from machine and saved an unwanted energy consumption.
  • Saved unnecessary wastages of SAP( super absorbent polymer). Quantity of SAPs approximately 3.0 kg were wasting during transferring from hopper to pattern drum area.
  • Increasing Induction fan capacity by changing size in driver and driven pulley.

KAIZEN ACTIVITY :

  • changed complex design of shat and collar in simple order. Due to that maintenance time got reduced.
  • Replaced LN Bolt through hexagonal bolt from congested area.

Timeline

Production Engineer

UNICHARM INDIA PVT. LTD.
03.2018 - Current

Production Engineer

AERO PHARMA PVT. LTD.
02.2017 - 03.2018

Graduate Apprentice Trainee

HINDUSTAN UNILEVER LTD. AMLI SILVASSA.
01.2016 - 01.2017

Bachelor of Engineering - Mechanical Engineering

Rajeev Gandhi Technical University
Pankaj Kumar