Pankaj Pal

Dynamic Automation Manager with proven expertise in PLC programming and equipment commissioning at Topwerk India Pvt Ltd. Adept at problem-solving and leading teams to achieve project goals, I excel in developing innovative solutions and enhancing operational efficiency. Skilled in TIA Portal and fostering collaboration among engineers and technicians for successful project delivery.

• Won Bazinga Award for resolving critical issues on-site in timely manner.
• Won 1st Prize in Nukkad Natak in college fest.
• Won 2nd prize in Robotics event.

• English
• Hindi

• Watching movies
• Internet Surfing
• Listening to music
• Cooking

Automation of inbound, GTP, B2B, and B2C packing and ASRS system, Reliance Retail, Reliance Retail, Haryana :

The project involved in-feed cartons, RFID machine verification, decanting, dimension weighing system-based carton/tote rejection/acceptance, automatic ASRS infeed and outfeed of totes based on real-time order generation, supply to GTP stations for picking and packing, and store back to ASRS, 3, 20000 inputs and outputs, PLC (S7-1515-2 PN/DP with CM 1542-1), IM-155-6 PN ST, failsafe interface modules, DI, DO, AI, AO, Sinamics G120C VFDs, Scalence managed switches, WinCC Professional, Murr switches, Murr remote I/O, Cognex barcode scanners, Sick dimension weighing system, and Simatic HMI, Kepserver integration, as per layout and control philosophy, finding out gaps in control philosophy and necessary changes required in mechanical layout to minimize problems to achieve required throughput, integrating all communication devices in hardware configuration network via available communication protocol like Profinet, designing and developing control program of PLC, HMI, and SCADA, performing SAT (conducting simulation of PLC logic, HMI, SCADA with client), commissioning of the system and providing support to the team to resolve issues related to automation controls.

 Automation of ASRS system, Lenskart, Lenskart, Bhiwadi:

 The project involved decanting, automatic ASRS infeed & outfeed of totes based on real time order generation, supply to GTP stations for picking & packing and store back to ASRS including compaction process., 1, 6000 Inputs & Outputs, PLC (S7-1515-2 PN/DP with CM 1542-1), IM- 155-6 PN ST, Fails Safe interface modules, DI, DO, AI, AO, Sinamics G120C VFDs, Scalence managed switches, WinCC Professional, Murr Switches, Murr Remote IO's and Simatic HMI's, Kepserver integration., As per layout and control philosophy finding out gaps in control philosophy and necessary changes required in mechanical layout to minimise problems to achieve required throughout., Integrating all communication devices in hardware configuration network via available communication protocol like profinet., Designing & developing control program of PLC, HMI and SCADA., Performing SAT (Conducting simulation of PLC Logic, HMI, SCADA with client)., Commissioning of the system & providing support to team to resolve issues related to automation controls. 

Automation of Tyre Recycling Plant, Zeppelin Systems, Pyrolyx, USA: 

The project involved extracting various materials like carbon black, metal wires, oils and polymers by pyrolysis process on heating tyres in different temperature ranges., 3, 2500 Inputs & Outputs, PLC (S7-1518F-4 PN/DP with CP 1543-1, CM 1542-1), Siemens PAC3200 MFM, IM- 155-6 PN ST, Fails Safe interface modules, DI, DO, AI, AO, Sinamics G120 VFDs, Scalence managed switches, WinCC 7.4 SP1 and Simatic HMI's., Input-Output list development., Designing & developing control program of PLC and SCADA., Performing SAT (Conducting simulation of PLC Logic, HMI, SCADA with client)., Commissioning of the system. 

Automation of Pneumatic Conveying System for Tyre Industry, BlackDonuts Engineering, IRIS Tyres, Algeria :

 The project involved Carbon Black & Silica conveying from Big Bag Unloading Station to Silo & Daybin, conveying Carbon Black & Silica from Silo to Daybin., 1, 1200 Inputs & Outputs, PLC (S7-1513F-1 PN with CM 1542-1), IM- 155-6 PN ST, Fail Safe interface modules, DI, DO, AI, AO, Sinamics G120 VFDs, Scalence switch, WinCC 7.4 SP1 and Simatic HMI Zebra QR Code Scanner, ADAM-media Converter., Input-Output list development., Designing & developing control program of PLC and HMI., Performing FAT (Conducting simulation of PLC Logic, HMI)., Commissioning of the system. Automation of Backhoe Loader Assembly Conveyor Line, Daifuku India Pvt Ltd, JCB India Ltd, Jaipur : 

The project involved synchronization of three conveyor lines with different vendors machine on assembly line. Process includes 26 nos stations for assembling different components for Backhoe Loader machine. Transferring assembly line data to main control server., 2, 1100 Inputs & outputs, PLC (S7-1510SPF-1 PN with CM 1542-1), IM- 155-6 PN ST, Fail Safe interface modules, DI, DO, AI modules, Sinamics G120 VFDs, Scalence Switch, SENTRON PAC-3200 Multi-Function Meter, TIA WinCC Runtime Advance and Simatic HMI., Input-Output list development., Designing & developing control program of PLC and HMI., Performing FAT (Conducting simulation of PLC Logic, HMI)., Commissioning of the system., Communication with different vendors machine controllers using Siemens S7 communication..

• Passport Number: Y2290788
• Father's Name: Sh. Raj Pal
• Mother's Name: Smt. Nirmala
• Date of Birth: 03/01/91

• Certification in programming Sinamics G120 & S120 VFD drives from Siemens in 2016.
• Certification in programming Siemens S7-1500 automation system from Siemens in 2017.
• Certification in programming Simatic Fail Safe CPU's with Safety programming from Siemens in 2019.