Paramveer Singh
Dharuhera
Summary
Experienced Quality and Process Improvement Engineer with a strong focus on reducing defects, improving production efficiency, and ensuring smooth new model launches. Skilled in using quality tools (5 Whys, PFMEA, SPC), real-time monitoring (MES), and Lean practices. Known for working closely with cross-functional teams, creating clear SOPs, leading audits, and driving a proactive quality culture on the shop floor.
Overview
14
14
years of professional experience
Work History
Deputy Manager
Maruti Suzuki India Limited
Manesar
07.2011 - Current
- Led cross-functional quality initiatives to improve First Pass Yield and reduce defects
→ Collaborated across departments using quality tools like 5 Whys, PFMEA, and SPC to identify root causes and drive measurable improvements in product quality. - Conducted regular process audits and implemented ISO 9001-aligned corrective actions
→ Ensured process compliance and audit readiness by proactively identifying non-conformities and initiating timely corrective measures. - Utilised MES systems for real-time quality monitoring and traceability
→ Managed inspection plans, tracked quality metrics in real time, and maintained complete production traceability to support compliance and rapid problem resolution. - Worked with production, maintenance, and engineering to revise control plans and apply Lean principles
→ Introduced poka-yoke mechanisms and lean manufacturing practices that streamlined operations, reduced errors, and improved consistency. - Trained operators and team leads on quality tools and practices
→ Conducted workshops on defect prevention, root cause analysis, 5S, and Kaizen to build a culture of continuous improvement and reduce customer complaints. - Created and updated Standard Operating Procedures (SOPs)
→ Ensured clarity and consistency in operations by developing SOPs that standardised inspection points and improved audit compliance. - Coordinated multi-stage trial builds for new model
→ Managed quality validation, dimensional checks, and functional testing during proto, mass production proto, and pilot builds to ensure smooth ramp-up to mass production. - Defined initial flow management before the Start of Production (SOP)
→ Designed the layout for workstations, material flow, inspection checkpoints, and takt-time alignment to optimise production from day one. - Led new model approval processes, including sample submission and capability studies (Cp, Cpk)
→ Ensured that new products met internal and customer quality standards through rigorous validation and documentation. - Executed NVH (Noise, Vibration & Harshness) testing for trial units
→ Collaborated with quality labs and R&D to validate acoustic and ride quality benchmarks, ensuring product performance and customer satisfaction. - Participated in Cross-Functional Teams (CFTs) to resolve design and quality issues
→ Worked with engineering and design to improve product fitment, manufacturability, and reliability through joint problem-solving. - Contributed to design feedback and improvement loops during trials
→ Analysed trial phase defects, proposed Engineering Change Notes (ECNs), and validated countermeasures in subsequent builds. - Maintained full documentation for APQP, trials, inspection records, and approvals
→ Supported audits and ensured launch readiness through meticulous documentation and process tracking.
Education
B.Tech. - Manufacturing Technology
Birla Institute of Technology And Science
Pilani, RJ04-2020
Diploma - Mechanical Engineering
The Punjab State Board of Technical Education
Chandigarh, CH09-2011
Matriculation -
Punjab School Education Board
Patiala, PB03-2008
Skills
- Quality management and ISO 9001 compliance
- Lean manufacturing principles
- Root cause analysis and problem solving
- Statistical process control
- Process improvement strategies
- Cross-functional collaboration
- Production planning and scheduling
- Quality audits and assurance
- Change management methodologies
- Data analytics and reporting
- Project management skills
- Adaptability in dynamic environments
- Microsoft Office proficiency
- Process documentation standards
- Standard operating procedures development
Languages
Punjabi
First Language
Hindi
Proficient (C2)
C2
English
Upper Intermediate (B2)
B2
Timeline
Deputy Manager
Maruti Suzuki India Limited
07.2011 - Current
B.Tech. - Manufacturing Technology
Birla Institute of Technology And Science
Diploma - Mechanical Engineering
The Punjab State Board of Technical Education
Matriculation -
Punjab School Education Board
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