Senior engineering professional with progressive career history across design, manufacturing, process, production, project leadership and cost reduction initiatives in Electrical, Electronics and Aerospace environments. Known for improving productivity, quality and generating cost containment systems. Skilled in process improvements and streamlining initiatives using Lean manufacturing and Six Sigma processes.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Senior Engineer
Weg Industries India Private Limited
HOSUR
07.2017 - Current
Managed new product development efforts by creating statements of work and procedures, proposal preparation, projecting lead times, technical costs and budgets for engineering and parts production.
Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
Scaling up productivity, supervise monthly plan by driving weekly production schedules.
Expedite production, conduct meetings, training and development of supervisors and operators to ensure proper execution of process.
Improve WFU (Work force utilization), OEE (over all equipment efficiency) and OTD (On time delivery).
Analyzing quality complaints and prepares RCA (Root Cause Analysis), CA (Corrective Action), PA (Preventive Action), 8D, FMEA, 5 Why analysis, PDCA and Fishbone.
Managed different type of VMC, HMC, CNC machines and programming.
Define Process Flow, Process sheet, Standard operating procedure (SOP).
Maintain ISO related documents for Internal & External audits.
Strategic planning, Schedules, Resource allocation, time study, method study for productivity.
Process Engineer
Vishay Precision Group
Chennai
09.2010 - 07.2017
Managed New Product development, design, analysis and introduction to production from divisional R&D to India.
Preparing APQP, prototypes, PFMEA, Control Plan, SOP and PPAP documents.
Process sheets, Layouts, Line balancing, Lean manufacturing, continuous improvement for productivity.
Developed documentation, diagrams and specifications to meet project requirements and regulatory standards.
Established project schedules and monitored tasks to meet milestones during each phase.
Created process simulations to test operational outcomes without inducing service disruptions.
Developed manufacturing processes that were robust yet simple to perform.
Created solid works 2D, 3D CAD modeling, Static analysis, Stress stain analysis.
Created Material Master, BOM and Routing in SAP ERP.
CAD CAM Engineer
Hi precision tools and dies
Chennai
10.2008 - 09.2010
Prepared new Product Development and APQP of sheet metal parts.
Designed sheet metal parts, press tools, Jigs and Fixtures and gauges.
Calculate cycle time, line setup, line balancing for production.
Provide technical support for root cause analysis using A3 reports, 5W1H, and QPA methodological approach.
Conceptual CAD Design for tool and dies using NX (uni-graphics), Solid works and Auto CAD.
Managed CNC machines shop floor and manpower.
Engineer
Hindustan Aeronautical Limited
Bengaluru
05.2005 - 10.2008
Coordinated sampling and analysis tasks for ongoing production efforts to verify quality of finished products.
Read and interpreted blueprints, technical drawings, schematics and computer-generated reports.
Reviewed and checked technical drawings by architectural technicians, CAD technicians and drafters.
CAM Program to CNC machines using Master CAM and NX Uni-graphics.
Cutting tool selection and cutting parameter selection.
Drafted 2D and 3D designs using NX uni-graphics.
Applied mathematical skills and understanding of engineering principles to design new products, tools and systems.
Education
Bachelor Of Engineering - Manufacturing Engineering
Anna University
Chennai
04.2012
Diploma in Mechanical Engineering -
Board of Technical Education
Chennai
04.2005
Skills
2D and 3D modeling(NX Uni-graphics, Solidworks, AutoCAD)
New Product development
Leadership skills
Production, planning, operations
CNC machining, sheet metal, fabrication
DFM, QA, QC proficiency
Communication
Mechanical engineering
Strong analytical mind
Project Management
Accomplishments
Achieved 12% cost reduction from total budget by introducing WCM cost deployment project for production department tasks.
Collaborated with team of 11 in the development of on-line production tracking system.
Supervised team of 35 employee members and improved 11% of Work force utilization by using VSM process mapping and process flow chart.
Certification
Certified Lean Six Sigma Black Belt, MSME - 2020
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Timeline
Senior Engineer
Weg Industries India Private Limited
07.2017 - Current
Process Engineer
Vishay Precision Group
09.2010 - 07.2017
CAD CAM Engineer
Hi precision tools and dies
10.2008 - 09.2010
Engineer
Hindustan Aeronautical Limited
05.2005 - 10.2008
Bachelor Of Engineering - Manufacturing Engineering
Anna University
Diploma in Mechanical Engineering -
Board of Technical Education
Certified Lean Six Sigma Black Belt, MSME - 2020
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