Dynamic professional with 16 years of diverse experience across multiple industries, demonstrating a strong ability to drive results and foster collaboration. Proven expertise in project management, strategic planning, and team leadership consistently delivers high-quality outcomes within tight deadlines. Skilled in leveraging analytical abilities to identify opportunities for process improvements and enhance operational efficiency, while optimizing engineering solutions to boost production performance. A commitment to continuous learning and professional development ensures alignment with industry best practices and emerging trends, reinforcing a results-driven approach in collaborative team environments.
Overview
23
23
years of professional experience
Work History
Process Engineer
Ingenero Technologies Pvt Ltd
01.2008 - Current
Global Ethylene plant optimization
Project worked on EPC projects, QCHEM, ELEME, HPCL R&D, Indorama, SABIC Furnace optimization, Ethylene Gas Cracker, TPC
Worked for clients based on Qatar, Nigeria, USA, Saudi, Texas, Turkey
Good knowledge/exposure of Ethylene plant (KBR technology gas cracker) analysis, optimization and troubleshooting.
Sensitivity analysis
Micro management of burners / heat flux to improve furnace run length.
Fouling prediction calculations in various heatexchangers using HTRI software and suggest corrective actions to minimize the fouling which helped in extending maintenance activities.
Optimization of Distillation column feed plate location and improve heat exchangers performance.
Preparation of daily/weekly and Monthly reports consisting of various KPI parameters.
Achieving products quality by optimizing different process parameters using Aspen, COILSIM1D, HTRI and Hysys simulation software.
Analysis of equipment related parameters, providing early warning signs of deteriorating machine condition and giving optimum solutions.
Systematize all material and energy balance to maximize production.
Daily execution of data reconciliation software resulting in faster recognition and remediation of operating problems.
Process optimization techniques to help increasing plant throughput, energy conservation, higher yield & smooth safe operations of the plant.
Review of PID’s / PFD’s / SOP’s / check lists for plant changes.
Handled Documentation by preparing transmittals and DCI for smooth document sharing between discipline and client.
Generating special reports on specific plant improvement opportunities.
Develop and streamline systems, improve simulation models for accurate analysis of data for plant improvement studies.
Executing debottleneck project, expansion studies for client.
Developing overall ethylene complex steam and condensate balance network.
Identifying plant production enhancement for profit improvements.
Checking Engineering documents
Checking P&Ids, Diagrams’, Process and instruments PFD, Client internal discipline.
Production Engineer
Cipla Pharmaceuticals Pvt Ltd
01.2007 - 01.2008
Supervising Shift production activities for bulk drug unit process.
Worked in Export oriented bulk drug unit BD5.
Shift In-charge
Eshaditi Chemicals Pvt Ltd
01.2003 - 01.2004
Supervising Shift production activities for unit process like Alendronate sodium, Citalopharm Hydrobromide, Steralites
Involved in commissioning of glass lined reactor and high speed centrifuges.
Coordinating with maintenance personnel for smooth production.
Involved in start-up of the plant.
Production planning and scheduling.
Process Troubleshooting for efficient operations
Involved in plant critical operation activities like Hbr Acid, HCl addition.
Preparing PFD, Material balances and batch planning.
Raw material and finished product planning in consultation with stores and dispatch department.
Handled erection and commissioning activities during plant expansion.
Software worked on HTRI, ASPEN, HYSYS and CoilSIM1D