Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
EV enthusiast, motorcycle riding, following EV innovations & industry trends, and team sports.
Timeline
Generic

Parveen Sharma

Automotive Professional
Gurugram

Summary

Dynamic and result-oriented Automotive Production, Process, Quality & Operations Management professional with 8+ years of hands-on experience in two-wheeler (ICE & EV) OEMs. Proven success in setting up greenfield manufacturing plants, ramping up vehicle assembly lines, leading cross-functional teams, and driving lean initiatives to improve quality, throughput, and cost efficiency. Adept at implementing SOPs, process validations, and quality standards such as 5S, Poka Yoke, TPM, and IATF 16949. Skilled in setting Key Performance Indicators (KPIs), tracking and analyzing performance metrics, revising targets based on trends, and driving their achievement through structured Continuous Improvement (CI) systems. Currently working as Assistant Manager – Vehicle Assembly at Elec Torq Technologies (BaaZ Bikes). Also experienced in field failure analysis, vendor development, fleet operation support, and cost-saving project execution.

Overview

8
8
years of professional experience
8
8
years of post-secondary education
7
7
Certifications

Work History

Assistant Manager – Vehicle Assembly

Elec Torq Technologies (BaaZ Bikes)
Manesar
04.2025 - Current
  • Leading vehicle assembly operations, team management, daily production tracking, and final inspection.
  • Executed layout finalization and full line setup during new EV plant commissioning; scaled production from 10 to 50 vehicles/day.
  • Played a key role in Learning & Development, including:
  • - Hiring and onboarding fresher candidates from colleges.
  • - Delivering structured technical and process training programs.
  • - Developing a standard Skill Metrics Tracker to assess and enhance operator competencies.
  • Implemented SQPCS framework in Vehicle Assembly to monitor key performance parameters and drive continual improvements.
  • Standardized critical SOPs and work instructions across stations; ensured proper rollout and training.
  • Participated in capital equipment RFQ for conveyors, dynamometers, and SPMs.
  • Designed and manufactured all VA fixtures and trolleys in-house.
  • Delivered field-driven design and process improvements (e.g., VCU grommet sealing, brake routing safety, reinforced handle tee), which were successfully implemented across 2,800 fleet vehicles.
  • Reduced part rejection through NCM repair initiatives and supported fleet operations with repair and reliability interventions.
  • Gained hands-on experience in-process quality management, including:
  • - Monitoring and improving process checkpoints across assembly stages.
  • - Implementing visual inspection standards and Poka Yoke techniques to ensure defect-free flow.
  • - Collaborating with QA team to close quality gaps identified through line audits and FPY analysis.
  • Handled TPM (Total Productive Maintenance) routines and troubleshooting for critical equipment including inflator tools, cup pressing machine, tire mounting equipment, and compressors.
  • Ensured preventive maintenance scheduling and equipment health monitoring to reduce downtime and improve equipment availability.
  • Implemented layered audits and process control sheets to minimize deviation.

Production Cum Process Engineer

Green Victor Motors India Pvt. Ltd.
Manesar
10.2021 - 08.2022
  • Handled EV process setup and product validation activities.
  • Led procurement and development of fixtures, DC tools, and SPMs for vehicle assembly.
  • Conducted time studies and implemented line balancing.
  • Worked with R&D (China) to validate build sequence and improve assembly process.
  • Standardized workstation layout and developed SOPs.
  • Provided training on EV-specific assembly safety practices.
  • Developed and implemented PDI (Pre-Delivery Inspection) checklists and test protocols for end-of-line validation.
  • Part kitting ensures the right parts are delivered to each station in a structured way, improving efficiency and reducing mix-ups. supported material planning to ensure timely availability of components during the initial production phase
  • Created station-wise quality checkpoints and supported visual management across the floor.

Team Leader – Vehicle Assembly

Harley-Davidson India Pvt. Ltd.
Bawal
02.2017 - 04.2021
  • - Spearheaded hands-on assembly and team supervision for premium motorcycles across electrical, mechanical, and cosmetic stages.
  • - Trained new hires and technicians on critical processes including torque specs, tool usage, and cosmetic quality benchmarks.
  • - Conducted workstation-level time studies and optimized processes to reduce fatigue and improve flow efficiency.
  • - Coordinated ECN, PCN, and PDN implementation across shifts with zero production disruption.
  • - Actively involved in production planning and resource alignment for model changeovers.
  • - Supported pilot builds and localization initiatives aligned with India and ASEAN market strategies.
  • - Led the production ramp-up in Thailand from 25 to 100 vehicles/day.
  • - Played a key role in training operators on Harley's global process standards.
  • - Developed and implemented SOPs, control plans, checklists, and documentation aligned with Harley’s global quality system.
  • - Supported successful IATF audits and ensured compliance through regular audits and gap closures.
  • - Focused on FPY improvement and problem-solving using CI tools.
  • - Achieved 2 consecutive years of top global CIS (Customer Inspection System) scores.
  • - Taking care of daily line rejection and implementing corrective actions.
  • - Responsible for CKD operation of vehicle assembly including packaging and fitment accuracy.
  • - Conducted detailed process time studies to improve cycle time and resource balancing.
  • - Maintained 5S rigorously across the line ensuring audit readiness and discipline.
  • - Resolved online and offline quality issues including major and minor rework with team coordination.
  • - Led team handling for quick problem response and ensured smooth daily operations.

Education

B.Tech - Electrical & Electronics Engineering

PK University
01.2020 - 01.2023

Diploma - Electronics

Marathwada Institute of Technology
01.2013 - 01.2016

12th - PCMB

CBSE Board
01.2012 - 01.2013

10th -

CBSE Board
01.2010 - 01.2011

Skills

  • EV & ICE Vehicle Assembly

  • PFMEA, Control Plan & Process Flow Diagram

  • Quality Tools (7QC Tools, Root Cause Analysis, Pareto, Fishbone, etc)

  • In-Process Quality Control & FPY Improvement

  • Plant Setup & Layout Finalization

  • SOP & MBOM Development

  • Lean Manufacturing / Kaizen

  • Line Balancing & Cycle Time Optimization

  • Poka Yoke / QCO / TPM / 5S

  • Field Failure Analysis & Corrective Action

  • Inventory & Material Planning

  • Vendor Development & Cost Reduction

  • Product Validation & ECN Implementation

  • SAP AutoCAD MS Excel / Word / PowerPoint

  • SolidWorks (Basic 3D modeling and design interpretation)

Certification

Six Sigma – White Belt (Certified), Green Belt (Pursuing)

Accomplishments

· Promoted from line technician to Team Leader in May 2018, managing complete motorcycle assembly.

· Promoted to Assistant Manager in April 2025 at BaaZ Bikes for outstanding

· contributions to production, process improvement, and team development.

· Successfully ramped up Harley-Davidson Thailand operations from 25 to 100 vehicles/day by:

- Establishing line layout and workstation standards.

- Delivering structured SOP and work instruction training to operators and technicians.

- Managing transition from pilot build to stable mass production under strict global quality guidelines.

· Achieved top global CIS (Customer Improvement System) scores for 2 consecutive years at Harley-Davidson.

· Implemented soft bins on the shopfloor to reduce rejection of high-cost cosmetic parts.

· Deployed error-proofing (No Fault Forward system) in dispatch area

· Introduced two-level checkpoint system on the assembly line to verify correct coolant part number and quantity before filling, avoiding process errors.

· Reduced NCM repair cost by 29% (₹350 to ₹250 per unit) through Inhouse rework process optimization.

· Localized high-cost components such as saddles, achieving up to 70% cost savings.

· Reduced cell pack mounting cost by 75% (₹125 to ₹32) via in-house die design.

· Designed and fabricated in-house vehicle assembly fixtures and trolleys, improving process flow and reducing external dependency.

· Implemented field-driven design enhancements (e.g., VCU sealing grommet, brake line routing, handle tee reinforcement) to improve vehicle reliability and reduce service interventions.

EV enthusiast, motorcycle riding, following EV innovations & industry trends, and team sports.

Enthusiastic about electric mobility and passionate about exploring emerging EV technologies and trends.
Keen motorcycle rider with a focus on understanding real-world performance and user behavior.
Actively follow advancements in EV components, battery tech, and sustainable mobility solutions.
Enjoy playing team sports like cricket, which foster leadership, discipline, and collaboration.

Timeline

Assistant Manager – Vehicle Assembly

Elec Torq Technologies (BaaZ Bikes)
04.2025 - Current

Production Cum Process Engineer

Green Victor Motors India Pvt. Ltd.
10.2021 - 08.2022

B.Tech - Electrical & Electronics Engineering

PK University
01.2020 - 01.2023

Team Leader – Vehicle Assembly

Harley-Davidson India Pvt. Ltd.
02.2017 - 04.2021

Diploma - Electronics

Marathwada Institute of Technology
01.2013 - 01.2016

12th - PCMB

CBSE Board
01.2012 - 01.2013

10th -

CBSE Board
01.2010 - 01.2011
Parveen SharmaAutomotive Professional