Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
Timeline
Generic

Paul Mathew Vizhalil

Bangalore

Summary

Enthusiastic Engineering Analyst eager to contribute to team success through hard work, attention to detail and excellent organizational skills. Clear understanding of Sustenance engineering and Should costing tasks (VAVE domain expertise) and trained in Complex Design analysis . Motivated to learn, grow and excel in design engineering domain. Having a total of 7 years of work experience in Catia design with expertise on part design, sheet metal design and composite design work bench. . Looking to expand career into the core mechanical domain with new technologies.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Structural Design and Payload Engineer

Boeing
03.2023 - Current

• Responsible for the design and development of Fuselage sections of 777-8F freighter aircraft.
• Identifying and modifying the design using the change drivers from Interface group, Strength Analysis upon coordinating with various Interfacing teams.
• Creating Engineering Module, Assembly and detail using CATIA V5 and ENOVIA following Relational Layout Model approach.
• Performing Iterations on the design as various Maturity levels upon change with the airplane load cycles and Interface group and system updates.
• Coordinate with Onshore Stakeholders and Interface teams on a weekly/day basis to address and discuss technical queries, etc.,
• Responsible for meeting the Preliminary, Intermediate & Final Interface data Definition, Coordination Group schedule dates laid out at the program level to deliver the aircraft on-time.
• Performing Project Management activities by reporting the team's Progress on a weekly basis with the stakeholders and Senior Management.

Lead Engineer - GD&T

Cyient
11.2022 - 02.2023
  • Application of GD&T principles for the design of aircraft engines.
  • Good knowledge and exposure to Stack-up analysis
  • Interpreted complex drawings for aircraft engines required for Engineering Change Management.
  • Implemented the knowledge of manufacturing non-conformance.
  • Excellent written and verbal communication skills

Engineering Lead

Infosys
09.2015 - 11.2022
  • Applied mathematical skills and understanding of engineering principles to redesign 737 Max,777X and 767 fuselage systems.
  • Led 777X Sustenance team in delivery of models and drawings project, resulting in timely delivery. (100% defect free delivery client appreciation).
  • Developed Excel Macros using VBA which helped 50% of time while maintaining input \ output tracker for team
  • Module creation using ENOVIA product management system to make sure iterations are ready for delivery.
  • Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.
  • Developed a edge margin calculator in excel using VBA which reduced 50% of computation time
  • Worked on PLM Software such as Enovia for Product Management.
  • Extensive knowledge of APQP and PPAP, GD&T applied to design concepts.
  • Executed MRO Lip skin component on the aircraft engine using reverse engineering methods.
  • Used Microsoft Word and other software tools to create documents and other communications.

Intern

Ford
01.2015 - 02.2015
  • Tested troubleshooting methods, devised innovative solutions, and documented resolutions for faster assembly time of engine components
  • Maintained supply inventory by checking stock to determine inventory level which helped in optimizing work in assembly line.
  • Developed a shorter kit assembly time strategy which helped in faster assembly of components in the assembly line.
  • Kept work areas clean by removing trash and debris and organizing all tools in preparation for next shift.

Research Assistant

Universidade Estadual Paulista "Júlio de Mesquita Filho" (UNESP)
06.2014 - 07.2014
  • Supported research and development efforts to create new products, equipment and processes.
  • Conducted research for proposals and assessed potential impact on constituents.
  • Research published in IBRACON and has been used as a reference in escavador under the title " Paul Mathew Vizhalil :Estudo tecnológico dentro da área de novos materiais; Estudo do comportamento mecânico; ; 2014; Orientação de outra natureza; (Engenharia Civil) - Faculdade de Engenharia de Ilha Solteira, Associação Brasileira de Intercambio Profissional e Estudantil e IAEST; Orientador: Marco Antonio de Morais Alcantara.
  • Collected, prepared and tested wide range of composite material samples.

Education

Masters of Technology - Design Engineering

Birla Institute of Technology And Sciences
Pilani
12.2022

Bachelor of Technology - Mechanical Engineering

Karunya University
Coimbatore
06.2015

Skills

  • CATIA V5
  • Design Thinking
  • Project Management
  • Ansys APDL
  • Generative and Aerospace Sheet Metal
  • Excel VBA Programming
  • Matlab Programming
  • Product Life Cycle Management(Enovia, Team Center, Windchill)
  • DMU Catia
  • Reverse Engineering
  • GD&T
  • Schematics Reading
  • SAP Aerospace
  • DFX, DFD, DFA & DFM
  • Python and MATLAB

Accomplishments


  • Published a paper on composite material testing under the supervision of Prof Marco de Moraes Alcantar from UNESP, Brazil.
  • Published a paper on Composite materials comparisons used in Boeing 777 and 787 and posted my personal findings.
  • Got "Excellent" rating for Masters Thesis project at Birla Institute of Technology and Sciences
  • Case Study titled "Toyota Crisis in 2011" has been published in a book titled " Indian Context Mini Cases on Innovation and Entrepreneurship". ISBN CODE: 978-93-91303-44-0

Certification

  • Catia Training - conducted by EDS Technologies in 2014
  • LS-Dyna Software Training - 2015
  • Machine Learning Udemy Certification
  • Hypermesh Certification from Udemy

Languages

German
Beginner (A1)
Portuguese
Beginner (A1)
Malayalam
Advanced (C1)
Tamil
Advanced (C1)
Hindi
Advanced (C1)
English
Advanced (C1)

Timeline

Structural Design and Payload Engineer

Boeing
03.2023 - Current

Lead Engineer - GD&T

Cyient
11.2022 - 02.2023

Engineering Lead

Infosys
09.2015 - 11.2022

Intern

Ford
01.2015 - 02.2015

Research Assistant

Universidade Estadual Paulista "Júlio de Mesquita Filho" (UNESP)
06.2014 - 07.2014

Masters of Technology - Design Engineering

Birla Institute of Technology And Sciences

Bachelor of Technology - Mechanical Engineering

Karunya University
Paul Mathew Vizhalil