Hi, I’m
Pavan Kumar A R
Bengaluru
Summary
Industrious Production Engineer managing multiple tasks and fulfilling orders to ensure prompt delivery. Accomplished at ensuring quality and accuracy by strictly following and enforcing all procedures and policies. Data-driven professional proficient in collecting, reviewing and utilizing information about all areas of the supply chain adept at tracking and modeling data, developing trend forecasts and maintaining decent knowledge of supply and up to date knowledge on labor and production concerns.
Overview
7
years of professional experience
1
Certification
Work History
MTR Foods Pvt Ltd, Bengaluru
Production Executive
2022.12 - Current (1 year & 9 months)
Job overview
- Actively responded to personnel shortage in the production area by assuming position of a production executive. Mentored and guided 4 new team members, facilitating their seamless transition into full-time roles as productive executives.
- Participated in an End of Line automation project at Rice Meal Plant, successfully validating the equipment with cross-functional team members. Resulted in a reduction of 6 workforce positions, significantly improving productivity.
- Validated and improved performance of equipment installed for PLI project.
- Monitored quality control procedures to ensure finished products met standards.
- Implemented daily safety talks between employees and executed safety projects resulting in decreased shop-floor incidents.
- Managed day-to-day operations at the facility ensuring smooth flow of activities throughout the shift. (RM to FG)
MTR Foods Pvt Ltd, Bengaluru
Maintenance Engineer
2019.04 - 2022.11 (3 years & 7 months)
Job overview
- Supported the implementation of Planned Maintenance and aided in the development of Autonomous Maintenance in TMP Project.
- Coordinated procurement of parts/tools for preventive maintenance and Autonomous Maintenance by effectively communicating with suppliers and purchase team.
- Designed and implemented a comprehensive set of 120 training materials for operators.
- Optimized operator performance by simplifying regular maintenance operations under AM, resulting in a reduction of shift's breakdown registration from 20 to 8 complaints.
- Assumed primary technical assistance role for factory digitization project during temporary postponement of TPM due to COVID-19. Additionally, executed equipment procurement and installation for data recovery digitization.
- Utilized networking skills to develop relationships with local engineering vendors, enabling expedited acquisition of spares during machine breakdowns on shift. (As a plan B)
- Generated monthly TPM progress reports using Excel and created visually engaging presentations using PowerPoint for follow-up. meetings.
MTR Foods Pvt Ltd, Bengaluru
Production Executive
2018.04 - 2019.03 (11 months)
Job overview
- Successfully contributed to the End of Line automation project in Masala Division, leading to a decrease in manpower requirements by 5 positions and monthly savings totaling 2.5 lakhs. Successfully assisted in validating SCADA-operated processes, resulting in meeting the targeted production of 15 tons per shift.
- Contributed to stock audits by reconciling inventory during scheduled annual, quarterly, and monthly events.
- Executed various shop floor developmental initiatives encompassing basic GMP/GHP/5S/Safety/Quality protocols for more than 30 projects.
- Consolidated and streamlined 14 daily/monthly reports into 4 reports, resulting in significant time savings
- Understood and Negotiated contracts with suppliers or subcontractors for procurement of raw materials or services needed in the manufacturing process during the time of need or delay in supply.
- Oversaw the performance and productivity of a large workforce during shifts.
- Regularly planned material and manpower on a weekly basis.
MTR Foods Pvt Ltd, Bengaluru
Graduate Engineer Trainee
2017.08 - 2018.03 (7 months)
Job overview
- Led successful initiatives to reduce costs through engineering projects, enhance vendor-supplied fresh raw material quality in the Quality department, and improve productivity through increased overall equipment effectiveness (OEE) within a 2-month period.
- Implemented requirement-based registrations for new vendors, facilitating project implementations.
Education
NMIMS Global Access School , Mumbai, India
Post Graduate Diploma in Management from Operations Management
2023-12
K. S Institute of Technology , Bengaluru, India
Bachelors in Engineering from Mechanical Engineering
2016-03
University Overview
- Was awarded as best final year project in Mechanical Department.
Sri Venkateshwara Polytechnic , Bengaluru, India
Diploma from Mechanical Engineering
2013-03
University Overview
- Ranked in Top 10% of class
Skills
- Project Management
- Capacity Planning
- Performance Metrics
- Health and safety compliance
- Six Sigma Methodologies
- Strategic manufacturing
- Cost-reduction strategies
- Manufacturing monitoring
- Labor Management
- Lean Manufacturing Processes
- Negotiating
- Production Scheduling
Languages
Kannada
First Language
English
Advanced (C1)
C1
Hindi
Upper Intermediate (B2)
B2
Telugu
Beginner (A1)
A1
Affiliations
- Biker and an automotive enthusiast
- Travelling/ Trekking
- Avid reader of Fiction Novels
Accomplishments
- Appreciation for projects done on Productivity/OEE improvement.
- Awarded for best safety practice in Annual Safety week.
Certification
- Six Sigma Certification (Green Belt)
- HACCP Certification
- Supply Chain Management Certification
Dream of Supply Chain
- Post completion of PGDM in Operations, Discovering the intricacies of supply chain management has been a transformative journey for me. What initially seemed like a logistical puzzle has evolved into a fascination with the orchestration of global networks, from raw materials to end consumers. I wish to learn and contribute to this wonderful field.
Timeline
Production Executive
MTR Foods Pvt Ltd
2022.12 - Current (1 year & 9 months)
Maintenance Engineer
MTR Foods Pvt Ltd
2019.04 - 2022.11 (3 years & 7 months)
Production Executive
MTR Foods Pvt Ltd
2018.04 - 2019.03 (11 months)
Graduate Engineer Trainee
MTR Foods Pvt Ltd
2017.08 - 2018.03 (7 months)
NMIMS Global Access School
Post Graduate Diploma in Management from Operations Management
K. S Institute of Technology
Bachelors in Engineering from Mechanical Engineering
Sri Venkateshwara Polytechnic
Diploma from Mechanical Engineering
- Six Sigma Certification (Green Belt)
- HACCP Certification
- Supply Chain Management Certification
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