Pawan Mathpal

Key Roles and Responsibilities:

- Leading overall plant projects (Capacity expansions, New Product Development) with end-to-end project planning activities from the conceptualization to execution including finalizing technical specifications, tendering, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management & manpower planning.

-Project Planning, Installation and commissioning of major equipment like Autoclave, Evaporator (Single Effect), Filter Press, Oven, PLF, Hammer mill Performed preventive maintenance and repairs on mechanical equipment.

- Led engineering teams to successfully complete projects on time and within budget.

-Maintaining project documentation process descriptions, operator procedures, URS, FAT, SAT, Techno commercial details, DQ, IQ, OQ, PQ, Asset Register, Maintenance Schedules, P&ID, GA drawings, Site Master file as per GMP

standard.

- Leading end-to-end Capital Projects covering Capex , Design, Technical, Safety, and Ergonomics & Commercial Assessment.

- Close interaction with Designers, Consultants, Vendors, Contractors for project activities.

- Review of Gantt Chart and DPR

- Ensured documentation completeness and qualification - HIRA, HACCP, Change control, Deviation, plant modification, For plant equipment; as per GMP standard.

- Project Planning and execution with close co-ordination of vendors

- Daily Meetings, On Job TBT for safe working on job sites

Responsible for good documentation for all project activities.

Key Roles and Responsibilities:

Maintenance Work-

- Attending Plant Mechanical Maintenance works which includes maintenance of Reactors, blenders, mixing tanks, water chiller 124 TR Blue star, Air Compressor 200 CFM (FS Curtis), Cooling Tower 500 CMH, Boiler 1.5 Ton Thermax, RO Unit 15 M3/Hr, ION Exchange, Heat Exchanger, STP, ETP, DM Plant, DG Set, Fire Hydrant System.

- Responsible for Planning and execution of preventive and predictive maintenance, Troubleshooting of Mechanical Equipment.

- Updating all types of ISO document as per our SOP.

- Updating documentation on SAP PM & MM (System Application Data in Process).

- Reliable Maintenance - MTTR, MTBF, Availability of machines, OEE.

- Responsible for all audit and documentation.

- SAP PM AND MM MODULE Power User

- PNG pipe line (10 kg/cm2 Pressure) fabrication and fitting work.

· Project Work

· PNG pipe line (10 kg/cm2 Pressure) fabrication and fitting work.

· SS Storage Tank Fabrication and erection work.

· Contractors and man power planning, bar charts preparation.

· BOQ Creation, Fabrication and erection billing with stock updating in SAP.

· Successfully completed projects on Emulsion Plant Capacity 60 KLPD, with reactor and blender erection.

- Equipment erection and validation DQ, IQ, OQ and PQ work.

-Developed technical documentation for seamless communication of complex engineering concepts among team members and stakeholders.

- Collaborated with other departments to facilitate successful project completion.

- Maximized resource utilization with effective management of personnel, materials, and equipment for optimal project outcomes.

Maintenance Work

· Attending Plant Mechanical Maintenance works which includes maintenance of Autoclave, centrifuge, RVF, PLF (50 m2), Hydraulic and pneumatic system, Pumps, Air compressor (MAKE-ELGI & FS-CURTIS), Hydrogen Compressor (MAKE-BURKHARDT), gear box, Hydraulic and Pneumatic valves, Cranes, Cooling Tower, Heat Exchanger, Thermic fluid heater.

· Responsible for Planning and execution of preventive and predictive maintenance, Troubleshooting of Mechanical Equipment.

· Maintaining all types of Mechanical inventory, against that, Spares and Material Management for Maintenance work, follow up for the indents with purchase and stores.

· Attending all types of major and minor issues, related to Maintenance work.

· Updating all types of ISO document as per our SOP.

· Updating documentation on SAP MM (System Application Data in Process).

· Operation/ maintenance of H2 Gas Compressor (Burkhardt Compression) Cap 450 Nm3/H (servicing and complete overhauling)

· Project Work

· High pressure gas and steam pipe line fabrication and fitting work.

· MS and SS Structure fabrication and erection with drawing approval.

· BOQ Creation, Fabrication and erection billing with stock updating in SAP.

· Successfully completed projects on SILO and maize feeding system (10000 MT) –BG Shrike in May 2018 and H2 gas Generation Plant (450 Nm3/h) –Ally Hi-tech in march 2019.

Area of Exposure & Job Responsibilities:-

· Development planning for the new fabrication projects.

· Analyzing & handling various Cost Saving projects.

· Programming NC machines for the operation.

· Inspecting all process parameters related to pre treatment and Assembly shop system.

· Designing and draw the product layout.

· Utility maintenance planning.

· Conducting material inventory.

DEVELOPMENT:-

· Drawing of plant and equipment’s layout.

· Equipment Validation/Verification during Development DQ ,IQ ,OQ and PQ.