Perumal MK
Bangalore
Summary
Production Manager with 24 years of experience in process and quality control, specializing in heavy fabrication inspections and ISO standards. Demonstrated ability to lead teams and improve operational efficiency. Successfully managed complex projects in defense mechanical structures, ensuring high-quality standards and safety compliance.
Overview
25
25
years of professional experience
1
1
Certification
Work History
Production Manager
SV INDUSTRIES HAROHALLI Bangalore
Harohalli
03.2019 - Current
- Company Overview: SV Industries Harohalli AN ISO 9001: 2015 certified Company, Mfrs of EOT / HOT Cranes, Hoists, Gantry Cranes, Jib Cranes, Construction equipment, Crusher machine Fabrication like Screen box, Hopper Conveyor, Discharge Chutes I Beam Channel Structure. Different model Chassis & Feeder boxes manufactured . Current developed Adani Defense BOS MECHANICAL STRUCTURE ie ( Subframe ,Main body, Spade Assy Travel lock , Charge cabinet boxes Fabricated & integrated with Hydraulics system
- Production & planning : -
- RFQ Receiving by customer & preparing quotation based on Drawing & process method.
- Conduct internal Technical review meeting & update Process details & RM cost updating.
- Raw Material Planning for production purpose based on customer forecast schedule.
- Handling shop floor Manpower control & monitoring process then Preparing workstation wise Daily planning work allotment & execute help of production supervisor.
- Preparing Internal Production schedule & dispatch plan as per customer plan.
- Weekly once conduct the Internal training & giving awareness of safety and Shop floor 5S Awareness.
- Defense project handling developed one BOS Mechnical complete structure kit matched with Truck
- Special Material Grade process like Strenex 700 / S690QL Grades welder qualification testing training conducted & approved the welder ( Thirdy party defence people)
- Role & Responsibility: -
FAB TOOL INDUSTRIES BANGALORE
Bangalore
03.2018 - 03.2019
- Company Overview: Fab Tool industries, AN ISO 9001: 2015 certified Company, Budigere Cross Bangalore. Manufacture of Earth Moving Items, Mining & Construction equipment, General Fabrication.
AIM ENGINEERS Pvt Ltd. Pune Maharashtra
Pune
06.2017 - 03.2018
- Company Overview: AIM Engineers Pvt Ltd, AN ISO 9001: 2015 Certified Company Pune Maharashtra. Manufacture of Mining & Construction equipment like Hopper, Conveyor, Crusher, Rotors & Structures.
Chola Turbo Machinery International Pvt Ltd Bangalore
Bangalore
07.2016 - 05.2017
- Company Overview: Chola Turbo Machinery International Pvt Ltd, ISO 9001-2009 certified Company
- Turbine Parts receiving inspection checking & update inspection Status.
- Vendor place visiting & develop vendors
- Maintaining instruments calibration records.
- Handling customer complaints, Maintaining NCR logs and preparing Corrective and Preventive action plan.
- Preparing Supplier Monthly Performance & conduct supplier meeting.
- Role & Responsibility
United Motors & Heavy Equipment Pvt Ltd HOSKOTE Bangalore
Hoskote
04.2009 - 07.2016
- Company Overview: United Motors & Heavy Equipment Pvt, Ltd. ISO 9001-2009 certified Company Major customers are BEML, L&T, SANDVIK, SOILMECH, BERCO, ITM, TEREX. JCB
- Overseeing Quality Assurance functions of Inprocess and New Product Development section.
- Preparing Process Cycle time & Maintain Production Job Card.
- Handling the Employees & monitoring work schedule.
- Preparation of Inspection Plan, conducting inspections of newly developed products and preparing of FIR reports.
- Implementing seven QC tools for solving problems & process capability study. Undertaking activities regarding verification of raw material certificates.
- Verification of stage drawings and control plans of new products. Coordinating & communicating with customers at the time of visit
- 8D Method & CAPA Using.
- Inspection of heavy Fabrication structures, light and medium structures, & machine component based on written procedures and project specifications Quality Control Plan (QCP).
- NDT inspection PT, MT, UT of welds and raw materials accordance with written procedures, project specifications.
- Raw material inspection & TC verification.
- Witness of welder qualification test.
- Welder’s monitoring.
- Involved in various fabricated structures M/C components using Different measuring instruments.
- Machining coordinate verify at the stage of inspection in CNC & update with check sheet.
- Preparation of Inspection & Test plan, Inspection check list, Work instructions, Process sheet, Process flow charts. Based on customer & project requirements.
- Handling customer complaints, Maintaining NCR logs and preparing Corrective and Preventive action plan.
- Maintaining instruments calibration records.
- Surface preparation and surface coating inspection.
- Painting DFT & Adhesive test, Gloss meter Reading checking.
- Role & Responsibility: -
Production supervisor
M/s United Motors & Heavy Equipment Pvt, Ltd Whitefield, Bangalore
Whitefield, Bangalore
06.2005 - 01.2008
- Sample Dimensional Inspection as per drawing in co-ordination with design (Casting, Forging & Machine Component).
- Sample Approval and Reporting to the vendor.
- Heat Treatment Process Planning as per material Standard.
- Micro Specimen Preparing and Micro Structure and Inclusion Rating Observe.
- Welder Qualification Testing (Bend test – Face & Root, Tensile Test.)
- Hardness Checking:
- I) Brinell Hardness Testing
- Ii) Rockwell Hardness Testing
- Iii) Poldi Testing Method
- Role & Responsibility: -
M/S Tamilnadu Heat Treatment and Fettling Service Pvt. Ltd. Hosur
Hosur
01.2001 - 01.2005
- Company Overview: Tamilnadu Heat Treatment is the ISO 9001 Certificated Company doing Heat Treatment Job Work. Major customer is Wipro Bangalore, VISL Badravathi, SIFL Thrissur, Amsteel & Electroly Hosur, Shadlow India Ltd. Hosur.
- Heat Treatment Process Planning as per customer requirement
- Maintain the Log Book as per ISO Record.
- Customer complaint analyzes and take care preventive action.
- Hardness checking & Micro Specimen Preparation.
- Maintain the colour code as per standard steels.
- Role & Responsibility: -
Education
Diploma - Mechanical Engineering
Perumal Manimekali Polytechnic
Hosur, IndiaSkills
- A competent professional with 24 Years’ Experience Process & Quality control
- Skilled for Inspections Heavy & Medium fabrication Structural & Machining Components
- Familiar with ISO, ASME, ASTM, standard
- Knowledge of special processes of Heat Treatment, Surface Treatment & NDT tests (UT, MPT, PT)
- Currently associated as Production Manager with SV INDUSTRIES Harohalli Bangalore
Certification
- Magnetic Particle Testing (ASNT Level II)
- Ultrasonic Testing (ASNT LEVEL II)
- Penetrant Testing (ASNT LEVEL II)
Languages
Tamil, English, Kannada, Hindi
Disclaimer
I hereby declare that the above information given is true to the best of my knowledge. Place: Bangalore Date: 2023-12-28 (MK, PERUMAL)
PERSONAL DETAILS
- Gender: Male
- Date of Birth: 1981-09-02
- Marital Status: Married
- Nationality: Indian
- Father Name: Late M. Kannan
- Noticed period: 1 Month
- Current Salary: 9 Lakh per annum
- Expected Salary: 10.5 lakh per annum
Timeline
Production Manager
SV INDUSTRIES HAROHALLI Bangalore
03.2019 - Current
FAB TOOL INDUSTRIES BANGALORE
03.2018 - 03.2019
AIM ENGINEERS Pvt Ltd. Pune Maharashtra
06.2017 - 03.2018
Chola Turbo Machinery International Pvt Ltd Bangalore
07.2016 - 05.2017
United Motors & Heavy Equipment Pvt Ltd HOSKOTE Bangalore
04.2009 - 07.2016
Production supervisor
M/s United Motors & Heavy Equipment Pvt, Ltd Whitefield, Bangalore
06.2005 - 01.2008
M/S Tamilnadu Heat Treatment and Fettling Service Pvt. Ltd. Hosur
01.2001 - 01.2005
Diploma - Mechanical Engineering
Perumal Manimekali Polytechnic
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