Piyush Chawdhary

• Costing from Complete Frame Body, Chassis, 2 Wheeler & 4 Wheeler Costing.
• Process Cost breakup, Zero Based Costing with Business Summary, CBDs (Cost Breakdown Working)
• Preparing Quotations & Part Costing
• Costing of welding fixture, Assembly Gauges , SPM, Robotic Cell
• Design related activities in AutoCAD & Solid Works, UG, Forming Suit
• Handling Customer Portal – Punch Powertrain, Faurecia, and Marelli
• Reviewing production schedules, process flows and other information to understand methods and activities in manufacturing and services.
• Manpower handling & line balancing on shop floor according to the style requirement.
• Designing of & welding fixture components of tubular parts
• Customer reply & getting the gauge approval from customer end.
• Development of New Weld Assembly.
• Processes design/planning of New Assy.
• Developing products & generating prototype, tooled up for desired functionality & performance. Interfacing with customer for approval of parts.
• To decide & finalization of process flow, Conceptual design, Planning & specs of jigs, fixtures & any specific quality requirement.
• Interfacing with vendors for negotiation, finalization & development of jig, fixtures, Rec. Gauge.
• Reviewing customer complaints throughout the development responsive interaction leading to customer satisfaction.
• Follow up the vender sort out the technical issue & physical visit to their ends.

• Interfacing with vendors for negotiation, finalization & development of jig, fixtures, tooling.
• Feasibility study of new drawings, requirements & evaluation of new product & Spec. meeting with customer for any specific requirement.
• Development of process for new assembly, designing of assembly jigs.
• Development of New Weld Assembly.
• Installation of jigs & fixtures as per layout.
• Preproduction trials & Investigations.
• Development of New Robotic Spot/MIG Welding.
• ECN/ECR/SAP Implementation activities.
• Processes design/planning of New Assy.
• Design concept of welding fixture, checking fixture
• Developing products & generating prototype, tooled up for desired functionality & performance. Interfacing with customer for approval of parts.
• To decide & finalization of process flow, Conceptual design, Planning & specs of jigs, fixtures & any specific quality requirement.
• Reviewing customer complaints throughout the development responsive interaction leading to customer satisfaction.

Weld shop:-

• Sound knowledge to study engineering drawings of welded assemblies & welding symbols.
• Robotic Spot / Mig Welding
• Ready to perform to Achieve department Safety, Productivity, Quality, Cost, Delivery targets
• Process engineering in weld shop, layout inspection, control the parameter.
• To arrange the various training program for employee to up gradation and aware with the latest version.

• Development of process for new assembly lines. Designing of assembly jigs.
• Development of New Weld Assembly.
• Installation of jigs & fixtures as per layout.
• Preproduction trials & Investigations.
• Development of New Robotic Spot Welding.
• ECN/ECR/SAP Implementation activities.
• Process design/planning of New Assy.
• Design concept of welding fixture, checking fixture

Project /Achievement:-

• DAIMLER TB Bumper welding Fixture Design
• HONDA K43 FRAME
• MARUTI YJC SIDE SLIVE ASSY
• J92 RENAULT
• HONDA 4F
• HONDA 2CT SUB FARME

• Design & Development of production lines (Including Design of Jigs, Fixtures) for many tubing components for In house Production.
• Development of process for new assembly lines. Designing of assembly jigs.
• Development of New Weld Assembly.
• Installation of jigs & fixtures as per layout.
• Preproduction trials & Investigations.
• Development of New Robotic Spot Welding.
• ECN/ECR/SAP Implementation activities.
• Process design/planning of New Assy.
• Design concept of welding fixture, checking fixture
• Customer interaction, coordination with entire departments & vendors.
• Project development including process design, detailed engineering follow- up,
• Bill of Material Preparing.
• Fabrication & Development of all Fixture and gauge of new product at vendor end.
• Meeting with venders to short out problems on monthly basis.
• Customer Handling.
• Total responsibility for New Development of Sheet Metal Component & Gauge Fixture Vendor End & In House Preparing.
• Responsible for handling the customer complains, Implementation, corrective & preventive action and correspondence with customer