SAP
Piyush Kashyap
Production Planning & Operation Associate
Faridabad
Summary
Results-driven Associate Engineer with 3 years of experience in production operations for Greenfield Projects. Skilled in SAP S4 HANA, MES, and DCS, with a focus on process optimization. Implemented effective process improvements that reduced downtime and improved operational efficiency. Strong capabilities in shift leadership and cross-functional collaboration, ensuring adherence to quality and safety standards.Proficient in SAP, Power BI, Excel and Lean methodologies.
Overview
2
2
Certificates
4
4
years of professional experience
Work History
Associate Engineer
Aditya Birla Group-Birla Opus Paints
08.2023 - Current
- Associated with the Greenfield Project from the plant establishment phase, through commissioning, and commercial operations.
- Contributed to plant startup activities, process stabilization, and operational readiness during the commissioning phase.
- Supported the implementation of SAP EWM, MES, and production processes for a smooth operational transition.
- Maintaining SAP hygiene, including process order creation and closure, PM returns, cost center postings, and consumable reservations.
- Worked on advanced warehouse and automation systems, including Daifuku ASRS cranes, STV, AGV, EMS (Electrified Monorail System), and ATS conveyors.
- Supervised end-to-end production activities, including paint filling, sealing, labeling, and secondary packing operations.
- Managed production processes using SAP, MES (Manufacturing Execution System), and DCS, ensuring real-time visibility and control.
- Effectively managed and coordinated manpower, optimizing workforce deployment across shifts and packing lines.
- Analyzed and resolved production breakdowns and customer complaints using structured problem-solving and root cause analysis techniques.
- Coordinated with Production, Stores, Procurement, and Quality departments to ensure the smooth execution of production schedules.
- Reduced packing material losses and ensured material accuracy, driving cost efficiency, and operational excellence.
- Successfully reduced non-dispatchable stock (NDS), delivering annual savings of approximately 1 crore.
- Managed daily stock control of packing materials and consumables, following FIFO and LIFO methods to ensure inventory accuracy.
Intern
National Hydroelectric Power Corporation(NHPC)
08.2022 - 09.2022
- Acquired knowledge of hydroelectric power generation processes and plant operations for 2 months.
- Supported engineers in monitoring equipment performance and conducting maintenance activities.
- Participated in operational inspections and technical documentation activities.
- Contributed to operational inspections and the preparation of technical documentation.
- Gain knowledge about how water is used for generating electricity.
- I saw the working of the turbine, penstock, and multiple equipment.
Education
High School Diploma -
Government Polytechnic Sonipat
Sonipat,Haryana 04.2001 -
Skills
Manufacturing processes
Lean manufacturing
Process improvement
Supply chain optimization
Inventory management
Root cause analysis
Data analysis
Accomplishments
- Received Rewards & Recognitions for process improvement initiatives and operational excellence.
- Maintained high SAP data accuracy and system compliance, ensuring effective inventory and production management.
- Played a key role in stabilizing packing block operations, improving productivity and process reliability.
- Honor to receive R&R from our VP, for supporting Mahad Plant in stabilizing the Packing Block.
Software
MS-Excel
MS-Word
DCS
MS-Power Point
AutoCAD
Certification
Power BI Micro Course
Interests
Travelling & Exploring Nature
Cooking
Industrial Automation
Learning New Technologies
Timeline
Power BI Micro Course
03-2026
Lean Six Sigma Yellow Belt
08-2023
Associate Engineer
Aditya Birla Group-Birla Opus Paints
08.2023 - Current
Intern
National Hydroelectric Power Corporation(NHPC)
08.2022 - 09.2022
High School Diploma -
Government Polytechnic Sonipat
04.2001 -
Projects
- Liquidification of Damaged Stock
- Consumption of Old Stock Inventory
- Production Downtime Reduction Initiative
- Scrap Generation Reduction
- Packing Material Loss Reduction & Cost Center Optimization