Plaban Malakar

• Worked on B777 (GE90-110), B787 (GEnx-1B) engines at the Engine Overhaul Facility, OAP, Mumbai, AIESL from June 2018 to July 2023.
• Engine module removal and installation. Carried out the split and mating of the fan case and propulsor of GE90 (B777) and GEnx (B787) engines.
• Removal and installation of the fan case, fan blades, fan cowl support beam, thrust link, AGB removal and installation, VFSG, starter duct, hydraulic pump, fuel pump, IDG, metal chip detectors, backup generator, harness, and MODS and SBs of B777 (GE90-110) and B787 (GEnx-1B) engines.
• Jobs carried out on the wing: Carried out LRU replacement, fuel nozzle replacement, and fuel manifold replacement on B777 (GE90-110) and B787 (GEnx-1B) engines.
• NDT jobs: Borescope inspection support for GE90 and GEnx.
• Assisted in carrying out fan-indicated readings and fan blade gap checks.
• Currently working on the base maintenance (August 2023 to current) for the maintenance of aircraft in the Airbus A320 family, Boeing 737NG & MAX, and ATR 72-600 & 42-600 series. My primary work involves the Power Plant Group (PPG), and I also have extensive experience working on various B1 systems during major maintenance checks.
• Recorded all maintenance performance in aircraft logbooks, and completed other paperwork requirements as needed.
• Serviced and lubricated aircraft and subsystems for smooth, reliable operation for short- and long-haul flights.
• Performed troubleshooting procedures to find the root causes of faults.
• Serviced aircraft engines to guarantee conformity to technical specifications.
• Carried out all scheduled maintenance inspections, out-of-phase inspections, and special inspection schedules as per the AMM.
• Carried out work on engine and APU replacement, landing gear replacement, THS actuator replacement, flap replacement, and slat replacement, etc. Additionally, I have been associated with the 12-year check, the C-check, and the 6-year check.
• Jobs are involved under the supervision of a certified AME.
• NDT jobs: Borescope inspection support for GE90 and GEnx.
• Experience with Airbus and Boeing engine documentation.
• Coordinated with engineering teams to develop maintenance procedures that improved aircraft longevity and reliability.

• Six months' experience in major maintenance on B-737-200 airframe and systems, JT8D-17A engine, and Airbus A319 fitted with CFM56-5B engine from National Aviation Company of India Ltd, Dumdum Airport, Kolkata.
• Six months' experience in airframes and engines, covering servicing, modification, repair, replacements, testing, operation, and inspection of aircraft components or items of equipment during major checks on the following aircraft.

>Check A, 4A, and C on Boeing 747-400 fitted with P & W 4056.

AIRBUS A310 fitted with GE CF6-80C2-A2.

>Performed Check A, 4A, C, and Phase Check on a BOEING 777-200LR fitted with.

GE90-110,Boeing 777-300ER fitted with.GE90-115.

>Check C & Phase Check on BOEING 737-800NG fitted with CFM 56-5B under the company of Air India, Old Airport, Kalina, Santacruz (E), Mumbai.

• Worked as a Technician at TAJ AIR LTD at Mumbai Base
• Involved with the following maintenance work under the supervision of licensed Engineer: -
• Basic Inspection A/A+, 2A/A+, and 4A+ Inspection on Falcon 2000 and Falcon 2000 EX Aircraft
• 200 hrs., 2 yrs., 1 yr
• And 6-month inspection on Piaggio P180 Avanti II Aircraft
• Component Replacement and Snag rectification
• Carried out Refuelling of Aircraft, Ground run, Landing gear change, Pre-Flight and Post-Flight inspections, replacements etc in Line maintenance