P Madan Kumar
Rayagada
Summary
Dedicated Plant Operations Manager bringing demonstrated record of success and 10+ years of experience in Plant Operation and maintenance. Focused on controlling costs, eliminating overages and enhancing efficiency using hands-on approach. Inspires and influences teams to build cohesion, enhance knowledge and increase productivity, safety and quality.
Overview
13
13
years of professional experience
Work History
Crusher Plant Manager
Mythri Infrastructure and Mining India Pvt Ltd. Project : Kodingamali Bauxite Mines , OMC Ltd.
Laxmipur,Koraput,Odisha
01.2018 - Current
- Making Shift Schedules allocating manpower's as per requirement.
- Indenting spare parts materials and following up with the vendor till materials arrives at site.
- preparing shutdown plans and executing the shutdown safely and on time.
- Taking work permit and attempting the breakdowns smoothly.
- Preparation of job sheets,daily breakdown reports,checklists,LLF reports.
- Coordinated maintenance strategy for equipment, including predictive and preventive measures.
- Oversaw employees and related programs to maximize team productivity and facility output.
- Planned, directed and coordinated operations for production, machinery and processing within company policies and procedures.
- Eliminated materials waste and unnecessary labor hours to reduce costs.
- Gave direction and leadership to all levels of employees and managers.
- Increased plant safety by implementing proactive strategies and well-structured training.
- Provided work direction, resolved problems, prepared schedules and supervised operations to complete work for team of 60 members.
- Improved workflow processes to maximize efficiency and enhance operations.
- Promoted high-quality daily production by enforcing product standards and monitoring level of quality.
- Adjusted and improved processes to maximize efficiency.
- Supported departments in successfully utilizing available labor, materials and equipment resources for production.
- Supervised production schedules, production quality and on-time delivery.
- Inspected production, quality control and maintenance reports to detect and address production problems.
- Reviewed quality control reports monitoring various aspects.
- Learned how to respond to emergency situations to prevent personal injuries and property damage.
- Negotiated materials with suppliers to remain within budget.
- Contributed to new plant startup and implementation of processes for manufacturing, shipping and receiving and inventory management.
- Identified and solved complex problems that impacted management and business direction.
Sr. Foreman
J.C.P.L, Vedanta alumina ltd, pvt ltd,
Lanjigarh
01.2018 - 09.2018
- Assigned rotating work schedules to maximize coverage and maintain productivity.
- Inspected rigging and scaffolding for safety and reliability.
- Supported project quality assurance and quality control planning for assigned tasks.
- Diagnosed and corrected equipment and machinery malfunctions.
- Conferred with senior management, owners, contractors and design professionals to discuss project goals and problem solve.
- Checked project details to verify job site materials and equipment.
Sr. Foreman
Mythri Infra, Vedanta alumina ltd
Lanjigrah,Odisha
12.2016 - 06.2018
- Maintained high standards of job safety, productivity and quality.
- Managed sites by focusing on safety, operations and productivity.
- Supervised projects to uphold schedule requirements and quality demands.
- Communicated with employees to demonstrate high standards and mitigate issues.
- Monitored job site parts and equipment.
- Complied with federal and company regulations to maintain high level of job site safety.
- Diagnosed and corrected equipment and machinery malfunctions.
- Increased productivity by improving employee morale and cross-functional communications.
Furnace Operator
INDO METAL INJECTION MOULDING, PVT LTD
Bangalore
05.2014 - 08.2016
- Coordinated furnace maintenance alongside facility leaders and maintenance teams.
- Handled tasks such as racking parts, unloading furnaces and programming furnace operations with consistent expertise and attention to detail.
- Assisted with furnace insulation and coil retrofits as well as programming, 5S implementation and Total Productive Maintenance (TPM).
- Created and updated documentation such as SOPs, work instructions and engineering forms.
- Maintained quality standards by correctly reading orders and managing processes with high degree of skill.
- Set flows, temperatures and belt speeds for efficient, high-quality production.
- Maintained compliance with established company standards, safety procedures and regulatory requirements.
- Calculated quantity of material to be loaded into furnaces, following specifications.
- Identified issues promptly and immediately notified supervisor regarding potential project delays.
Mechanical Technician
Karan Engineering
Rayagada
01.2012 - 05.2013
- Diagnosed mechanical problems and determined solutions to correct concerns.
- Inspected and tested machinery, equipment and component parts to identify defects, diagnose malfunctions and facilitate repairs.
- Installed, fit, cleaned and repaired valves, caps, hoses, pumps and gaskets.
- Troubleshot, diagnosed and repaired engineering equipment.
- Collaborated with team members, lending mechanical expertise to meet team goals.
- Operated pressure pumps, air electrical equipment and mechanical equipment.
- Generated failure reports and corrective measures on incidents to decrease and prevent failures.
- Contacted vendors to procure equipment and tools to meet organizational demands.
- Assembled or disassembled complex mechanical systems.
Education
B.Tech - Mechanical Engineering
Rayagada Institute of Technology And Managment
Rayagada,OdishaDiploma - Mechanical Engineering
Gandhi Institute of Advanced Computer And Research
Rayagada,OdishaITI - Fitter
Therubali Industrial Training Centre
Therubali,Rayagada,Odisha01.2012
Matriculation -
G.B.M High School
Rayagada,Odisha01.2010
Skills
- Training Programs
- Cost Controls
- Scheduling
- Production Planning
- Cost Control Improvements
- Cost Reporting
- Compliance Understanding
- Environmental Sustainability
- ISO Compliance
- Production Scheduling
- Facilities Maintenance
- Resource Coordination
- Team Building and Development
- Regulatory Compliance
- Project Coordination
- Process Re-Engineering
- Work Delegation
- Continuous Improvement
- Performance Improvements
- Man power management, shift schedule arrangements, proper planning and
- Attempting shutdowns with teams, man power allocation in shifts,
- Preparing back office data, checklist maintenance, LLF reports preparation ,
- Preventive maintenance reports Preparations
- Knowledge about conveyor system like operation and maintenance ,like
- Head pulley Tail pulley ,Snub pulley, Tension pulley ,Bent pulley, Take up
- Pulley,carrying idler, Return idler ,Annalysing and rectification of maintance
- Work
- ABBILITIES AND
- SKILLS
- I am able to communicate and interactive with individual of all level
- Effective communication skills
- Working with very confidence and honesty
- Adjusting me with the atmosphere of the place easily
- Computer net working
- Tally
- MS Excel 2013
- Photoshop CS7
- MS Power Point
- MS Word 2013
Accomplishments
- Attempting Shutdowns like Belt replacments,pulley lagging replacments ,bearings replacements, rotar replacments of crusher and hammer replacement of crusher,Jaw plate replacements of crusher , Oil Replacement of in gear box ,power pack,fluid coupling , gear box replacments ,geared couplings and fluid couplings replacments
- Knowldege on kaveri/martin scapper,air blasters and in impact pads
- Analysis and scrutining jobs on basis of emergency,identification of crusial works ,and attempting those works in proper maner with keeping view of safety precuations.
Declaration
Myself P Madan Kumar, i hereby declare that the information contained herein is true and correct to the best of my knowledge and belief.
Languages
Telugu
First Language
English
Advanced
C1
Hindi
Advanced
C1
odia
Proficient
C2
kannada
Intermediate
B1
Timeline
Crusher Plant Manager
Mythri Infrastructure and Mining India Pvt Ltd. Project : Kodingamali Bauxite Mines , OMC Ltd.
01.2018 - Current
Sr. Foreman
J.C.P.L, Vedanta alumina ltd, pvt ltd,
01.2018 - 09.2018
Sr. Foreman
Mythri Infra, Vedanta alumina ltd
12.2016 - 06.2018
Furnace Operator
INDO METAL INJECTION MOULDING, PVT LTD
05.2014 - 08.2016
Mechanical Technician
Karan Engineering
01.2012 - 05.2013
B.Tech - Mechanical Engineering
Rayagada Institute of Technology And Managment
Diploma - Mechanical Engineering
Gandhi Institute of Advanced Computer And Research
ITI - Fitter
Therubali Industrial Training Centre
Matriculation -
G.B.M High School