Summary
Overview
Work History
Education
Skills
Languages
Job Profile
Personal Information
Certification
Timeline
AssistantManager
PONNARASU CHINNARAJ

PONNARASU CHINNARAJ

Bangalore

Summary

  • Dedicated EMS, Automotive 18+ years professional with a history of meeting company goals utilizing consistent and organized practices. Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand in Production, Process, NPD, QMS, IE and People Management.
  • Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists GM with accomplishing demanding targets by encouraging staff and coordinating resources.
  • Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
  • Methodical and well-organized in optimizing coverage to meet operational demands. Multi-tasking Manager well-known for creating positive workplace culture and high-performing teams.
  • Exposure in various Manufacturing sectors - Automobile - Passenger Car, Health care ( Medical device) - Diabetes meters, MR Scan - PCBA, Aerospace & Defence - Black box Assy, PCBA & Mechanical Assy, LRU Assy, EMS - PCBA (SMT), Mechanical Assy and Mobiles Manufacturing.
  • Expertise in Manufacturing E2E Deliveries (High Mix Low Volume , Low Mix High Volume & High Mix High Volume).
  • Revenue exposure - $60 Million/Year & Productivity Volume handled - 60 Million Units/Month.
  • Technology exposure - SMT (Fuji, NXT, Reflow Oven, Cyber optics AOI, PTH, Selective soldering, Manual soldering, Testing - ICT, FPT, ESS). Injection molding ( Fanuc / Sumitomo), Spray Painting, Assembly , Press fit, Laser etching.
  • Two Green field factory Erection and commissioning of plant and machines - ( Been for china Shenzhen 3 months to establish mother plant system in India). Certified Internal auditor for integrated management system ISO 9001:2015, ISO 45001:2016, ISO 13485:2016 Medical device, FDA 21 CFR Part 820, AS 9100 Rev D, IATF 16949: 2016.
  • People Management : 2500+(DL & IDL).
  • Basics of PMP Certified.
  • Six Sigma Green Belt & Lean Practitioner Certified
  • Methodical and well-organized in optimizing coverage to meet operational demands. Multi-tasking Manager well-known for creating positive workplace culture and high-performing teams.

Overview

20
20
years of professional experience
1
1
Certification

Work History

Assistant Manager

Centum Electronics India Pvt Ltd
05.2023 - Current


  • Work with General manager to improve operation risk and delivery time to meet management commitments
  • OEE digitalization and opportunity for improvements been carried out for efficient capacity utilisation
  • Resource planning, capacity enhancement,
  • Manage SMT, PTH, Assy functions to meet KPI Targets, Demand Vs Delivery, Plan Vs Actual, Revenue, OTD, OEE, Process Enhancement & Performance review
  • Supervised day-to-day operations to meet performance, quality and service expectations.
  • Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
  • Mentored team members to enhance professional development and accountability in workplace.
  • Made hiring recommendations to increase company's productivity and profitability with quality workers.
  • Assisted in organizing and overseeing assignments to drive operational excellence.
  • Defined clear targets and objectives and communicated to other team members.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.
  • Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
  • Streamlined and monitored quality programs to alleviate overdue compliance activities.
  • Adhere ISO standards, Recertification audits , Implement good practice,

MANAGER

MOLEX INDIA PVT LTD
12.2021 - 06.2022
  • Responsible for revenue, P&L, OE, Management KRA, Quality compliance and standards adherence in manufacturing
  • Accomplished multiple tasks within established timeframes.
  • Maximized performance by monitoring daily activities and mentoring team members.
  • Controlled costs to keep business operating within budget and increase profits.
  • Assisted in organizing and overseeing assignments to drive operational excellence.

ASSISTANT MANAGER

CENTUM ELECTRONICS INDIA PVT LTD
09.2018 - 12.2021
  • Manage SMT, PTH, Assy functions to meet KPI Targets, Demand Vs Delivery, Plan Vs Actual, Revenue, OTD, OEE, Process Enhancement & Performance review
  • Supervised day-to-day operations to meet performance, quality and service expectations.
  • Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
  • Mentored team members to enhance professional development and accountability in workplace.
  • Made hiring recommendations to increase company's productivity and profitability with quality workers.
  • Assisted in organizing and overseeing assignments to drive operational excellence.
  • Defined clear targets and objectives and communicated to other team members.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.
  • Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
  • Streamlined and monitored quality programs to alleviate overdue compliance activities.

Senior Supervisor

SANMINA INDIA PVT LTD
03.2016 - 08.2018
  • Analyzed metrics to identify areas of opportunity, drive performance improvements and consistently exceed operational goals.
  • Coordinated, supervised and evaluated work of subordinates and reallocated staff and resources to meet performance requirements.
  • Handled customer complaints, resolved issues, and adjusted policies to meet changing needs.
  • Launched quality assurance practices for each phase of development
  • Controlled resources and assets for department activities to comply with industry standards and government regulations.
  • FDA Registration, one year dedicated to set QMS requirements to meet manufacturing as a single point person.
  • Quality tools and techniques well knowledge for analysis and action to control

Assistant Manager

BYD ELECTRONICS INDIA PVT LTD
06.2007 - 11.2015
  • Supervised day-to-day operations to meet performance, quality and service expectations.
  • Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
  • Mentored team members to enhance professional development and accountability in workplace.
  • Offered hands-on assistance to customers, assessing needs, and maintaining current knowledge of consumer preferences.
  • Increased employee performance and job satisfaction to strengthen retention and engagement.
  • Opened and closed location and monitored shift changes to uphold successful operations strategies and maximize business success.
  • Assisted in organizing and overseeing assignments to drive operational excellence.
  • Defined clear targets and objectives and communicated to other team members.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.
  • Successfully managed budgets and allocated resources to maximize productivity and profitability.
  • Developed detailed plans based on broad guidance and direction.
  • Controlled resources and assets for department activities to comply with industry standards and government regulations.
  • Launched quality assurance practices for each phase of development
  • Streamlined and monitored quality programs to alleviate overdue compliance activities.

ASSISTANT ENGINEER

FOXCONN INDIA PVTLTD
07.2006 - 05.2007


  • Determined budget, manpower, schedule and material needed to successfully execute projects.
  • Assisted with coordination of new equipment installation and implementation.
  • Analyzed and planned workflow, equipment placement and space requirements to improve manufacturing efficiency.
  • Conducted root-cause analysis of component failure.
  • Machine installation and qualification to operations (IQ,OQ,PQ) , Cpk study
  • New plant production line setup and implementation of IE ethics in process improvements

TECHNICIAN

Ford India Pvt Ltd
01.2004 - 01.2006
  • New product hatchback and SUV vehicles interiors part design to manufacturing feasibility workout
  • Maintained compliance with regulatory standards and safety requirements.
  • Applied critical thinking and research to address complex issues.
  • Organized work to meet demanding production goals.
  • Maintained strong focus on safety and efficiency to provide comprehensive support to personnel performing skilled repairs.
  • New product launch trim and assembly interiors.
  • Achieve the metrics, SQDCME

Education

B. TECH -

SRM UNIVERSITY
Chennai
12.2011

DIPLOMA - Mechanical Engineering

NANDHA POLYTECHNIC COLLEGE
Erode
04.2003

Skills

  • Quick Learner and able to manage new processes / technology as well
  • Self- motivating Young and Energetic person
  • Strong Problem solving and Decision-making capability
  • Situation adoptable personality
  • Open for new ideas and working methods
  • Lean, Six sigma, JIT, KANBAN, 7QC Tools, FMEA, Control Plan, Risk Analysis, HIRA, Visual Management
  • Operations Management
  • Employee Performance Evaluations
  • Team Motivation
  • Performance Reviewing
  • Cost Control
  • Project Management

Languages

Kannada
Upper intermediate (B2)
English
Advanced (C1)
Tamil
Bilingual or Proficient (C2)

Job Profile

Responsible for revenue, P&L, OE,

Management KRA, Quality compliance and standards adherence in manufacturing.

OPEX, CAPEX Budget plan, Resource planning (4M),

Monitoring Production performance against scheduled Prod plan. Periodic review of Production plan,

New Product schedule, Process performance to remove obstacles.

Customer communications - Product Quality, Delivery, Process improvements, PCN, ECN implementation.

Monthly & Quarterly Plant performance review with Top Management.

People development, mentoring and coaching them to achieve milestone.

New Product feasibility review, Risk Analysis, Capacity enhancement, PFC, FMEA, CP, WI readiness.

Hands on experience in production 4.0.

Promote Quality through Poke Yoke, Kaizen, CAPA, 8D Analysis, VSM, Patrol audit, Layer process audit, Gemba walk. Tools, Mechanical spares, Jigs in house design and NPM procurement (supplier Management).

Revenue achievements, ISO adherence and audits

Personal Information

  • Passport Number: R0265332
  • Marital Status: Married
  • Date of Birth: 03/25/84

Certification

Six Sigma Green Belt certified

Integrated management system ISO 9001:2016, ISO 14001:2015, IATF -TS 16949:2016, ISO 13485:2016, AS9100:2016 internal auditor certified

Timeline

Assistant Manager

Centum Electronics India Pvt Ltd
05.2023 - Current

MANAGER

MOLEX INDIA PVT LTD
12.2021 - 06.2022

ASSISTANT MANAGER

CENTUM ELECTRONICS INDIA PVT LTD
09.2018 - 12.2021

Senior Supervisor

SANMINA INDIA PVT LTD
03.2016 - 08.2018

Assistant Manager

BYD ELECTRONICS INDIA PVT LTD
06.2007 - 11.2015

ASSISTANT ENGINEER

FOXCONN INDIA PVTLTD
07.2006 - 05.2007

TECHNICIAN

Ford India Pvt Ltd
01.2004 - 01.2006

B. TECH -

SRM UNIVERSITY

DIPLOMA - Mechanical Engineering

NANDHA POLYTECHNIC COLLEGE
PONNARASU CHINNARAJ