Ponnuvel Indrakumar
Total Production Maintance
Cheyyar, Thiruvannamalai
Summary
To make a value added contribution as a team player or as an individual to the organization using my technical expertise and creative knowledge with sample opportunities for mutual growth. To seek challenging assignments and responsibilities.
Overview
16
16
years of professional experience
1
1
year of post-secondary education
1
1
Language
Work History
Electrician
MRF Electrical
08.2007 - 12.2007
- As a fresher I started my career as an electrician
- With my good observation and time management I completed work on time and rewarded employee of the year as a fresher from my manager.
- Stored and maintained power tools and equipment for each job.
- Worked from ladders, scaffolds and lifts to install, maintain, or repair electrical wiring equipment and lighting fixtures in ceilings, on roofs and on towers.
- Installed, maintained, repaired, and tested equipment for electricity generation and utilization.
Maintenance Technician
Furniture Erection Ais Glass India Limited
01.2008 - 10.2008
- Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
- Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
- Performed electrical and mechanical repairs of production equipment to minimize downtime.
Maintenance Assistant & Engineer
Lotus Footwear Enterprises Limited
11.2008 - 01.2011
- Description In this role did the initial setup for production on electrical and machine installation
- As a learner it was a good experience for me to start the maintenance process in the footwear industry
- Successfully installed line erasion new machines for oven, chillar and stitching
- Role Furniture Erection & Transformer Erection and DG
- Used and operated various types of tools such as power saws, sanders, grinders, forklifts, and basic hand tools.
- Maintained safety conditions and standards in facility.
Maintenance Engineer
East Wind Footwear, Cheyyar
01.2011 - 01.2012
- Diagnosed and resolved machine operation variations and equipment problems.
- Performed troubleshooting and repair for complex electrical equipment.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Organized and directed maintenance shutdowns and startups.
- Installed Electrical Steam Autoclave Machine
Maintenance Manager
East Wind Footwear Company Ltd
01.2012 - 01.2017
- Description In this role, a small set of teams did various machine installations successfully on the footwear process
- We installed a new electrical steam autoclave machine for the first time in our company and did in a short time
- With above working experience, I in the TPM Senior Manager role added an additional unit for the production
- It is almost a new factory setup
- In this process we installed 250 HP banberry, 125 HP 22 inch roll mill and a new injection machine successfully finished for the 15 lines
- It makes good progress in the production.
- New Factory 250HP Banbury & 125 HP 22 roll mill installed.
- And installed Injection Pressing Machine for bottom purpose.
- Successfully completed erection process in 15 production line.
- Diagnosed and resolved machine operation variations and equipment problems.
- Performed troubleshooting and repair for complex electrical equipment.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Organized and directed maintenance shutdowns and startups.
- Adjusted machine settings to maximize performance and equipment longevity.
- Investigated and corrected mechanical problems with machinery.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Reviewed technical documentation to complete equipment maintenance and repair.
Administrative Manager
East Wind Footwear Company Ltd
Cheyyar
08.2017 - 10.2022
- Managed company schedule to coordinate calendar and arrange travel.
- Made changes in company kitchen cooking method from steam to electrical.
- Troubleshot employee concerns and recommended corrective actions to resolve issues.
- Generated reports to suggest corrective actions and process improvements.
- Maintained personnel records and updated internal databases to support document management.
- Computerized office activities, maintained customer communications, and tracked records through delivery.
- Collected, validated, and distributed information to employees.
- Entered and maintained departmental records in company database.
- Oversaw office inventory activities by ordering and requisitions and stocking and shipment receiving.
- Trained employees in company and regulatory compliance requirements to promote conformance.
- Established workflow processes, monitored daily productivity, and implemented modifications to improve overall performance of personnel.
- Interviewed, recruited and onboarded new staff for high-performing administration teams.
- Verified customer information for orderly, up-to-date online systems.
- Supervised staff and delegated tasks to maintain positive, productive administrative operations.
- Updated reports, managed accounts, and generated reports for company database.
- Met department budgets by monitoring and reporting on office expenses.
- Delivered performance reviews, recommending additional training or advancements.
- Analyzed data related to administrative costs and spending trends to prepare budgets for personnel.
- Streamlined and improved administrative operations by identifying automation opportunities.
Lean Leader
East Wind Footwear, Cheyyar
11.2022 - Current
- Assisted business units with existing functioning projects by implementing set strategies to improve process productivity.
- Improved sustainability by coaching managers and leaders on standards management and policy deployment implementation.
- Collaborated with production and engineering to schedule and complete projects and special assignments and identify opportunities for short and long-term improvements.
- Created standard work instructions for assembly and material handling to improve workflow and productivity [Number]%.
- Made recommendations to reduce waste, increase utilization and reduce costs via enhancements to procedures, business practices and systems.
- Updated processes and process maps to improve material flow throughout factory.
- Increased equipment availability by reducing changeover-time [Number]% on various equipment with SMED methodologies.
- Adjusted machines to increase productivity for runs.
- Assembled products according to changing daily work orders and specific customer needs.
- Reviewed production schedules and streamlined processes.
- Inspected products and machines to maintain quality and efficiency.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Met production targets and tight deadlines by collaborating closely with team members.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
- Maintained organized work area by cleaning and removing hazards.
- Prepared reports and technical documentation of day-to-day production processes.
- Collaborated with other departments to optimize production workflows.
Education
ITI - Electrician
Kamatchi ITI
07.2006 - 07.2007
Skills
Machine Calibration
Assembly protocols
Work order review
Production deadline management
Machinery operation
Worksite safety
Decision-Making
PPE Compliance
Timeline
Lean Leader
East Wind Footwear, Cheyyar
11.2022 - Current
Administrative Manager
East Wind Footwear Company Ltd
08.2017 - 10.2022
Maintenance Manager
East Wind Footwear Company Ltd
01.2012 - 01.2017
Maintenance Engineer
East Wind Footwear, Cheyyar
01.2011 - 01.2012
Maintenance Assistant & Engineer
Lotus Footwear Enterprises Limited
11.2008 - 01.2011
Maintenance Technician
Furniture Erection Ais Glass India Limited
01.2008 - 10.2008
Electrician
MRF Electrical
08.2007 - 12.2007
ITI - Electrician
Kamatchi ITI
07.2006 - 07.2007