POORNESH KUSHWAHA
Surat
Summary
Dynamic Sr. Engineer with extensive experience in mechanical maintenance and boiler operations at Adani Wilmar Limited. Proven track record in executing preventive maintenance and optimizing equipment uptime. Skilled in root cause analysis and project coordination, driving continuous improvement and safety training initiatives to enhance operational efficiency.
Overview
13
13
years of professional experience
Work History
Sr. Engineer – Maintenance & Boiler Operation
AWL Agri Business Ltd (Adani Wilmar Ltd)
Surat
11.2022 - Current
- Led mechanical maintenance, reducing breakdowns and maximizing equipment uptime across plant operations.
- Conducted fault analysis, executed corrective actions, and implemented preventive measures.
- Managed 25 TPH AFBC PLC-based boiler operations, encompassing preventive and shutdown maintenance.
- Handled comprehensive maintenance of refinery (3500 TPD), air compressors, RO/ME, WTP, ETP, and packaging units.
- Prepared purchase requisitions and coordinated material routing with suppliers.
- Monitored production costs against norms, identifying improvement opportunities.
- Supported capital projects by planning utilities and selecting equipment for timely completion.
- Executed TPM activities and safety training for fitters.
Sr. Engineer – Mechanical Maintenance
Emami Agrotech Ltd.
Kandla
11.2020 - 11.2022
- Executed installation of 5000 TPD refinery and commissioning of 25 TPH boiler.
- Performed rotary equipment alignment with dial gauge and laser methods.
- Developed comprehensive equipment master list in SAP, including PM schedules and checklists.
- Prepared critical equipment list with spare parts planning for essential maintenance.
- Managed preventive maintenance plans, breakdown maintenance, RCA, and documentation processes.
- Maintained performance of PHE, agitators, pumps, compressors, gearboxes, chillers, and ESP.
- Supervised contractors, allocated work, and planned materials, including PR and follow-ups.
- Conducted inspections and analyzed data from predictive maintenance programs to identify repair needs.
Engineer – Mechanical Maintenance
Ruchi Soya Industries Ltd.
09.2012 - 11.2020
- Developed and executed preventive maintenance schedules to enhance equipment reliability.
- Conducted root cause analysis and Why-Why Analysis to minimize downtime.
- Managed man-hour planning and resource allocation for optimal efficiency.
- Performed routine inspections on mechanical systems to ensure operational effectiveness.
- Maintained compressors, vacuum pumps, centrifugal pumps, conveyors, and elevators to support plant operations.
- Updated maintenance records and SAP PM data, including breakdown logs and checklists.
- Executed preventive maintenance procedures to mitigate risks of equipment failure.
- Installed and repaired mechanical components such as pumps, motors, and valves.
Education
B.E. - Mechanical Engineering
G.R.K.I.S.T
Jabalpur, M.P.01.2010
Skills
- Plant operations and maintenance
- Boiler operation and management
- Preventive and breakdown maintenance
- Project planning and execution
- Total productive maintenance (TPM)
- 5S methodology
- ISO compliance standards
- SAP PM and PP modules
- Mechanical equipment maintenance
- Manpower and contractor management
- Root cause analysis techniques
- Kaizen principles
- Why-why analysis methods
- Microsoft Office proficiency (Excel, Word, PowerPoint)
- Mechanical equipment expertise (PHE, pumps, compressors, gearboxes, chillers, ESP, boilers, conveyors)
- Maintenance planning strategies
- Mechanical troubleshooting skills
- Project coordination abilities
- Contractor supervision expertise
- Team leadership capabilities
- Safety training practices
Accomplishments
- Successfully implemented SAP PP & PM modules across multiple plants.
- Initiated power-saving and water management projects, reducing utility consumption.
- Improved heat exchange efficiency by developing innovative heat transfer solutions.
- Represented company in annual cricket tournaments as an active sportsperson.
Personal Information
Date of Birth: 05/01/85
Languages
- Hindi
- Marathi
- Gujarati
- English
Timeline
Sr. Engineer – Maintenance & Boiler Operation
AWL Agri Business Ltd (Adani Wilmar Ltd)
11.2022 - Current
Sr. Engineer – Mechanical Maintenance
Emami Agrotech Ltd.
11.2020 - 11.2022
Engineer – Mechanical Maintenance
Ruchi Soya Industries Ltd.
09.2012 - 11.2020
B.E. - Mechanical Engineering
G.R.K.I.S.T