Prabavathi V
Chennai
Summary
Looking forward to work in an esteemed organization that would challenge my technical skills and experience while making a significant contribution towards the growth of the organization.
Overview
17
17
years of professional experience
Work History
Quality Leader
Igarashi Motors India Limited
Chennai
09.2017 - Current
- Responsible for preparation of live documents like PFD, FMEA, and Control plan.
- Prepare SOPs, inspection instructions, and other required process documents.
- Preparation of list of poka yoke, setup approval record, and final inspection documents.
- Develop and maintain monthly operations excellence reports related to KPI measures, such as QD achieved and scrap reduction.
- Continuously monitor Nil-spill rejections at all levels and review in the daily review Sunrise meeting towards reducing the PPM.
- Verify and ensure all customer complaint actions are in place.
- Superhead outgoing quality check for each container.
- Follow up with the calibration team for instrument and equipment calibration status.
- Prepare and submit all 18 PPAP documentation in the customer portal.
- Coordinate for PPAP sample run and ensure sample built as per customer requirement.
- Conduct Product & Process audit for each assembly process, and follow-up with CFT for NC closure.
- Conduct thorough validation for new process/action before implementation.
- Drive Kaizen program within the operators and follow up with CFT for suggestions closure.
Quality Supervisor
Igarashi Motors India Limited
Chennai
06.2007 - 08.2017
- Superhead an entire manufacturing line to achieve consistent Quality on the final product.
- Maintain accurate quality records relating to product inspections and testing.
- Identify root causes of non-conformances generated during the assembly process, and develop strategies to prevent recurrence.
- Conduct regular audits of production processes, identifying areas for improvement, and develop corrective actions.
- Identify the top 3 rejections through Pareto analysis and take necessary actions.
- Prepare and monitor process capability study for critical product parameters.
- Follow-up of work instructions is displayed in line during production run.
Education
Diploma - ECE
ADJ Dharmambal Polytechnic College
Nagapattinam04-2006
Skills
- Product Inspection
- Statistical process control
- Corrective Action Implementation
- Process Validation
- PPAP Submissions
- Root Cause Analysis
- Problem-solving abilities
- Continuous Improvement
- Outgoing Quality
- Process Document management
- Quality system audit
Accomplishments
KAIZEN AWARDS
Recognized for identifying opportunities for continuous improvement towards Quality, Productivity improvement and Cost reduction.
• Initiated modification in final packaging of the product through alternate proposal by removing few items and increasing final quantity of parts per container thereby reducing the final cost per part.
• Worked in a group project involving auto pick and place inspection of the part thereby reducing one manpower in the process stage.
• Worked in a project involving robot installation for glue application thereby improving quality of the product due to manual glue application.
• Programming made via camera installation to detect critical visual defects automatically.
Languages
Tamil
First Language
English
Intermediate (B1)
B1
Personal Information
Father Name: K. Velayutham
Date of Birth: 08.09.1987
Gender: Female
Nationality: Indian
Marital status: Married
Timeline
Quality Leader
Igarashi Motors India Limited
09.2017 - Current
Quality Supervisor
Igarashi Motors India Limited
06.2007 - 08.2017
Diploma - ECE
ADJ Dharmambal Polytechnic College
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